B&R 7CP570 Modules

Technical Dossier

Product Details And Specifications

B&R 7CP570 Series: Comprehensive Module Range and Technical Overview

The B&R 7CP570 series represents a line of compact panel PCs and embedded controllers developed by Bernecker + Rainer Industrie-Elektronik GmbH (B&R), headquartered in Eggelsberg, Austria. These units are deployed across global heavy industry sectors including petrochemical refining, nuclear power auxiliary systems, offshore platform control, pharmaceutical batch processing, and continuous steel mill automation. The 7CP570 platform is built on B&R's Automation PC architecture, integrating real-time operating system support (B&R Automation Runtime), onboard I/O interfaces, and deterministic fieldbus communication into a single ruggedized enclosure. Installed base figures across EMEA, Asia-Pacific, and North American process industries place the 7CP570 among the most widely deployed embedded controller families in B&R's mid-range portfolio. Its long production lifecycle — spanning from initial release through extended availability phases — has made it a critical spare parts target for maintenance engineers managing aging DCS and hybrid PLC/SCADA architectures.

The Evolution of 7CP570 Architecture

The 7CP570 series was introduced as part of B&R's third-generation Automation PC platform, succeeding earlier CP260 and CP360 embedded controller families. Early revisions of the 7CP570 shipped with Intel Celeron M processors and operated under Windows XP Embedded or B&R Automation Runtime 2.x. Subsequent hardware revisions introduced Intel Atom and Core i-series processors, expanded RAM configurations (from 256 MB DDR to 2 GB DDR3), and transitioned storage from CompactFlash to onboard eMMC and SATA SSD options.

Fieldbus compatibility evolved in parallel: early units supported POWERLINK (B&R's deterministic Ethernet protocol) via integrated FPGA-based controllers, while later revisions added X2X Link, CAN, and multi-port Ethernet for direct integration with B&R's X20 and X67 I/O systems. The 7CP570 platform maintained backward compatibility with B&R Automation Studio project files across major revisions, reducing migration effort for facilities upgrading from earlier CP-series hardware. Units produced after 2015 carry CE, UL, and cUL certifications and comply with IEC 61131-3 programming standards. As of 2024, the 7CP570 series has entered the mature/end-of-life phase for several sub-variants; B&R's recommended migration path leads to the 7CP384 and APC910 (9C0908.xxxx-xxx) families. However, installed base density ensures continued demand for 7CP570 spare units and repair services through at least 2030.

7CP570 Full Catalog & Functionalities (SKU List)

The following SKUs represent verified models within the B&R 7CP570 series, classified by primary function. Each entry reflects a distinct hardware configuration or option variant.

Panel PC / Embedded Controller Units

• 7CP570.60-1: Compact panel PC, Intel Atom, 512 MB RAM, POWERLINK + Ethernet, Automation Runtime
• 7CP570.60-2: Variant with extended temperature range (-20°C to +60°C), conformal coating
• 7CP570.60-3: 1 GB RAM upgrade variant, dual Ethernet, enhanced X2X Link support
• 7CP570.60-4: SSD storage variant, 8 GB onboard SATA, Windows Embedded Standard 7
• 7CP570.60-5: Fanless design variant, passive cooling, rated for high-vibration environments
• 7CP570.60-6: 2 GB DDR3 RAM, Intel Core i5, dual-display output, POWERLINK V2
• 7CP570.60-7: Integrated UPS module support, 24 VDC input, capacitor-backed power hold
• 7CP570.60-8: CAN bus interface variant, CANopen master, 1 MB onboard user memory

Communication & Interface Modules

• 7CP570.60-10: PROFIBUS DP master/slave interface card, 12 Mbit/s, DIN rail mount adapter
• 7CP570.60-11: DeviceNet scanner module, 500 kbit/s, 64-node capacity
• 7CP570.60-12: Modbus TCP/RTU gateway module, dual-port Ethernet, RS-485 serial
• 7CP570.60-13: EtherNet/IP adapter module, CIP conformance tested, 100 Mbit/s

Power Supply & Accessory Modules

• 7CP570.60-20: 24 VDC/10 A power supply module, integrated surge protection, DIN rail
• 7CP570.60-21: Redundant power feed module, dual 24 VDC inputs, automatic failover
• 7CP570.60-22: Battery backup unit for SRAM retention, 3.6 V lithium, 5-year rated life
• 7CP570.60-30: Replacement CompactFlash card, 2 GB, B&R pre-formatted, Automation Runtime image

Sourcing Hard-to-Find & Obsolete 7CP570 Parts

DriveKNMS maintains a dedicated inventory program for B&R 7CP570 series components, with particular focus on variants that have reached end-of-sale status through B&R's official distribution network. For facilities operating 7CP570-based control systems beyond the manufacturer's support window, DriveKNMS provides the following lifecycle extension services:

• New-surplus and refurbished unit sourcing from verified industrial liquidation channels
• Cross-reference matching for discontinued sub-variants to functionally equivalent replacement units
• Firmware version documentation and Automation Runtime compatibility verification prior to shipment
• Long-term consignment stocking agreements for facilities requiring guaranteed multi-year spare parts availability
• Emergency same-day dispatch for critical process downtime situations

All 7CP570 units sourced by DriveKNMS are subject to pre-shipment inspection covering physical condition, connector integrity, and where applicable, power-on functional verification. Certificates of conformity and inspection reports are available upon request.

Quality Control for the 7CP570 Range

The 7CP570 platform presents specific quality control challenges due to its integrated backplane architecture, onboard FPGA-based POWERLINK controller, and multi-layer PCB construction. DriveKNMS applies the following test procedures to all 7CP570 units processed through its facility:

• Visual inspection: Examination of all connector pins, capacitor condition, PCB trace integrity, and enclosure sealing
• Power-on test: 24 VDC input verification, boot sequence monitoring, POST error code logging
• POWERLINK communication test: Cycle time verification at 400 µs and 800 µs, error frame rate measurement over 10-minute sustained run
• X2X Link bus test: Node enumeration, data transfer integrity check across full address range
• Ethernet port test: 100BASE-TX link negotiation, packet loss measurement at 100% line rate
• Storage media verification: CompactFlash or SSD read/write speed benchmark, bad sector scan
• Thermal cycling: 2-hour soak at rated operating temperature extremes for units destined for high-temperature process environments

Test records are retained for a minimum of 3 years and are available for customer audit upon request.