Allen-Bradley Kinetix 5700 Modules: 2198-D032-ERS3 Dual-Axis Inverter

Name: Allen-Bradley Kinetix 5700 Modules: 2198-D032-ERS3 Dual-Axis Inverter
Brand: Allen-Bradley

Model: 2198-D032-ERS3

Brand Allen-Bradley

Series Pending

Model 2198-D032-ERS3

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Product Details And Specifications

Allen-Bradley Kinetix 5700 Series Technical Notes

The Allen-Bradley Kinetix 5700 servo drive system (Catalog Prefix: 2198) is a high-performance, multi-axis motion control platform engineered for demanding industrial environments. Deployed extensively in chemical processing plants, oil refineries, automotive assembly lines, nuclear facility auxiliary systems, and heavy-duty material handling infrastructure, the Kinetix 5700 represents Rockwell Automation's current flagship architecture for integrated motion over EtherNet/IP. The system supports iTRAK intelligent track systems, linear motor applications, and rotary servo configurations within a single shared DC bus architecture, reducing cabinet footprint and simplifying power distribution across multi-axis machine cells. Its native integration with Studio 5000 Logix Designer and the Logix 5000 controller family makes it the standard motion platform for Allen-Bradley-based control systems globally.

The Evolution of Kinetix 5700 Architecture

Rockwell Automation's servo drive lineage progressed through several distinct generations before arriving at the Kinetix 5700. The 1394 GMC Flex system (1990s) established multi-axis servo control in Allen-Bradley ecosystems but relied on proprietary SERCOS fiber-optic communication. The Kinetix 6000 (2198 predecessor, early 2000s) introduced the shared DC bus concept with SERCOS interface, followed by the Kinetix 6200/6500 which added EtherNet/IP capability. The Kinetix 5500 (2198-Hxxx) introduced single-axis EtherNet/IP servo drives at a lower power range. The Kinetix 5700 (2198-Dxxx / 2198-Sxxx) consolidated multi-axis architecture with native EtherNet/IP, eliminating the SERCOS fiber infrastructure entirely and enabling direct integration with CompactLogix and ControlLogix platforms via standard Ethernet cabling. Compatibility considerations: Kinetix 5700 drives are not backward-compatible with Kinetix 6000 motor feedback cables or power connectors. Migration from Kinetix 6000 to 5700 requires new motor feedback cables (2090-CSxM1DF series) and updated Studio 5000 motion axis configuration. The 2198 catalog is actively supported and in the growth phase of its lifecycle as of 2026.

Kinetix 5700 Full Catalog & Functionalities (SKU List)

DC Bus Power Supply Modules

2198-P031: 31A DC bus power supply, 460V AC input, single-phase precharge
2198-P070: 70A DC bus power supply, 460V AC input, three-phase
2198-P141: 141A DC bus power supply, 460V AC input, high-current bus
2198-P208: 208A DC bus power supply, 460V AC input, large multi-axis systems
2198-CAPMOD-2240: Capacitor module, 2240µF, DC bus energy storage/ride-through
2198-CAPMOD-DCBUS-IO: Capacitor module with DC bus I/O interface for bus monitoring

Single-Axis Inverter Modules

2198-S086-ERS3: Single-axis inverter, 86A continuous, EtherNet/IP, Safe Torque Off
2198-S130-ERS3: Single-axis inverter, 130A continuous, EtherNet/IP, high-power axis
2198-S160-ERS4: Single-axis inverter, 160A continuous, EtherNet/IP, extended safety (ERS4)

Dual-Axis Inverter Modules

2198-D006-ERS3: Dual-axis inverter, 6A continuous per axis, EtherNet/IP, Safe Torque Off
2198-D012-ERS3: Dual-axis inverter, 12A continuous per axis, EtherNet/IP, Safe Torque Off
2198-D020-ERS3: Dual-axis inverter, 20A continuous per axis, EtherNet/IP, Safe Torque Off
2198-D032-ERS3: Dual-axis inverter, 32A continuous per axis, EtherNet/IP, Safe Torque Off — this listing
2198-D057-ERS3: Dual-axis inverter, 57A continuous per axis, EtherNet/IP, Safe Torque Off
2198-D057-ERS4: Dual-axis inverter, 57A continuous per axis, extended safety (SIL 2/PLd)

Regenerative Bus Supply

2198-RPxxx: Regenerative power supply modules for energy recovery in high-cycle applications

Accessories & Communication

2198-KITCON-D012: Connector kit for dual-axis 12A inverter wiring harness
2198-KITCON-D032: Connector kit for dual-axis 32A inverter, motor power and feedback
2198-ABQE: Incremental encoder feedback module for third-party motor integration

Quality Control for the Kinetix 5700 Range

Each Kinetix 5700 module processed by DriveKNMS undergoes a structured verification protocol specific to the 2198 platform's dual-axis backplane architecture and EtherNet/IP communication stack. Verification steps include: DC bus capacitor ESR measurement and capacitance verification against OEM specification; IGBT gate drive signal integrity test under simulated load conditions; EtherNet/IP node enumeration and CIP motion axis configuration test using a live ControlLogix L8x test bench running Studio 5000 v33+; Safe Torque Off (STO) circuit functional test per IEC 62061 SIL 2 verification procedure; motor feedback interface continuity and signal quality check for both Hiperface DSL and incremental encoder inputs; and thermal imaging scan of power stage components under 50% rated load for 15 minutes. Modules that fail any single checkpoint are quarantined and not listed for sale.

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