Allen-Bradley 80190 Series Drive Boards – 80190-780-01-R

Technical Dossier

Product Details And Specifications

Allen-Bradley 80190 Series Technical Notes

The Allen-Bradley 80190 Series drive boards are internal control and power interface assemblies designed for use within Rockwell Automation's 1336 PLUS, 1336 PLUS II, and 1336 IMPACT AC variable frequency drive (VFD) platforms. These drives are deployed extensively across global heavy industry sectors including petrochemical refineries, nuclear auxiliary systems, pulp and paper mills, water treatment facilities, and offshore oil and gas platforms. The 80190 Series boards serve as the functional backbone of the drive's gate firing, regulation, and I/O interface architecture. Due to the long operational lifecycle of 1336-family drives — many installations dating to the early 1990s — the 80190 Series remains one of the most actively sourced spare part families in the industrial automation aftermarket.

The Evolution of 80190 Series Architecture

The 80190 Series was introduced as a modular sub-assembly standard within Rockwell Automation's 1336 drive platform during the early 1990s. Early revisions (Rev A/B) supported analog reference inputs and basic V/Hz control. Mid-generation boards (Rev C/D) introduced enhanced flux vector control compatibility and expanded fault diagnostics via the HIM (Human Interface Module) interface. Later revisions incorporated improved EMI filtering and extended temperature tolerance for harsh environment installations. The series reached end-of-production (EOP) status progressively between 2008 and 2015 as Rockwell transitioned customers toward the PowerFlex 400, 700, and 755 platforms. However, due to the capital cost of full drive replacement and the criticality of existing installations, the 80190 Series remains in active service globally. Compatibility between board revisions requires careful cross-referencing of firmware version, drive frame size, and horsepower rating. Substitution errors between similar part numbers can result in drive faults or permanent damage to the power section.

80190 Series Full Catalog & Functionalities (SKU List)

The following SKUs represent verified, commonly sourced components within the Allen-Bradley 80190 drive board family. All units are classified by functional role within the 1336 drive architecture:

Control & Regulation Boards

• 80190-780-01-R: Main drive control board for 1336 PLUS series; handles regulation and gate logic
• 80190-780-02-R: Revised control board variant with enhanced fault diagnostics output
• 80190-780-03-R: Control board for 1336 PLUS II; updated flux vector regulation firmware
• 80190-780-04-R: High-horsepower regulation board for Frame D/E 1336 IMPACT drives
• 80190-780-05-R: Low-voltage control board variant for 200–240V drive configurations

Gate Driver & Firing Boards

• 80190-450-01-R: IGBT gate driver board for Frame B 1336 PLUS drives; 3–10 HP range
• 80190-450-02-R: Gate firing board for Frame C drives; 15–30 HP range
• 80190-450-03-R: High-current gate driver for Frame D 1336 IMPACT; 40–75 HP range
• 80190-450-04-R: Gate driver board for Frame E drives; 100–150 HP range

Power Interface & Precharge Boards

• 80190-320-01-R: DC bus precharge control board; manages inrush current limiting on startup
• 80190-320-02-R: Power interface board for 480V three-phase input configurations
• 80190-320-03-R: Precharge and snubber interface board for Frame D/E high-voltage sections

I/O & Communication Interface Boards

• 80190-650-01-R: Analog/digital I/O expansion board; supports 4–20mA and 0–10V reference inputs
• 80190-650-02-R: Remote I/O (RIO) communication adapter board for 1336 PLUS integration with PLC-5 systems
• 80190-650-03-R: DeviceNet communication interface board for 1336 IMPACT drives

Power Supply Boards

• 80190-100-01-R: Internal SMPS (switched-mode power supply) board; provides logic-level voltages to control section
• 80190-100-02-R: Auxiliary power supply board for fan control and HIM interface power