ABB GD9924 Modules

Technical Dossier

Product Details And Specifications

ABB GD9924 Series: Comprehensive Module Range and Technical Overview

The ABB GD9924 series comprises Digital Input (DI) modules deployed within the ABB Advant Controller (AC) and Master Bus (MB) distributed control system architecture. These modules are installed across critical process industries including petroleum refining, chemical manufacturing, nuclear power generation, and pulp and paper production. The GD9924 family interfaces field-level binary signals — valve position feedback, motor run status, limit switches, and interlock signals — into the Advant DCS backplane via the MB300 or S100 I/O bus. Installed base spans facilities commissioned from the late 1980s through the 2000s, with many sites still operating original hardware under long-term maintenance contracts.

The Evolution of GD9924 Architecture

The GD9924 module line was introduced as part of ABB's Advant OCS (Open Control System) platform, which succeeded the earlier ASEA MASTER system. Early revisions (R0001) operated on 24 VDC field input voltage with optocoupler isolation rated at 500 V. Subsequent revisions (R0002, R0003) introduced improved EMC filtering, extended operating temperature tolerance, and enhanced diagnostics accessible via the Advant Fieldbus (AF100) or PROFIBUS-DP gateway configurations.

The GD9924 series is classified as mature/end-of-life by ABB. New installations are directed toward the ABB System 800xA with S800 I/O or AC500 PLC platforms. However, the installed base of Advant-based systems remains substantial, and direct hardware replacement is the preferred maintenance strategy for sites where a full DCS migration is not economically viable. DriveKNMS maintains stock of both current-revision and legacy-revision GD9924 modules to support this installed base.

GD9924 Full Catalog & Functionalities (SKU List)

Digital Input Modules (DI)

• HIEE401091R0001 GD9924BE: 16-channel 24 VDC DI module, revision 1, MB300 bus
• HIEE401091R0002 GD9924BE: 16-channel 24 VDC DI, rev 2, enhanced EMC filter
• HIEE401091R0003 GD9924BE: 16-channel 24 VDC DI, rev 3, extended temp range
• HIEE401091R0004 GD9924BE: 16-channel 24 VDC DI, rev 4, improved diagnostics
• HIEE401091R0005 GD9924BE: 16-channel 24 VDC DI, rev 5, latest production revision
• HIEE401091R0002 GD9924AE: 16-channel 48 VDC DI variant, Advant S100 I/O bus
• HIEE401091R0001 GD9924AE: 16-channel 48 VDC DI, rev 1, S100 bus compatible

Related Advant DI / DO / AI / AO Modules (GD-Series, same backplane family)

• HIEE401089R0001 GD9923BE: 16-channel 24 VDC Digital Output module, relay type
• HIEE401089R0002 GD9923BE: 16-ch DO, rev 2, solid-state output option
• HIEE401090R0001 GD9923AE: 16-channel 48 VDC Digital Output, S100 bus
• HIEE401092R0001 GD9925BE: 8-channel Analog Input, 4–20 mA, MB300 bus
• HIEE401092R0002 GD9925BE: 8-ch AI, rev 2, HART pass-through capable
• HIEE401093R0001 GD9926BE: 4-channel Analog Output, 4–20 mA, MB300 bus
• HIEE401093R0002 GD9926BE: 4-ch AO, rev 2, improved linearity spec
• HIEE401094R0001 GD9927BE: Pulse Input / Counter module, MB300 bus
• HIEE401095R0001 GD9928BE: RTD/Thermocouple Temperature Input, 8-channel
• HIEE401096R0001 GD9929BE: Communication Interface module, PROFIBUS-DP slave
• HIEE401097R0001 GD9930BE: Fieldbus Communication Adapter, AF100 protocol

Sourcing Hard-to-Find & Obsolete GD9924 Parts

ABB has formally discontinued production of the GD9924 series. Replacement modules are no longer available through standard ABB distribution channels. DriveKNMS operates a dedicated obsolete parts inventory program for Advant DCS hardware. Stock is sourced from decommissioned plant equipment, verified against ABB revision documentation, and held in climate-controlled storage to prevent electrostatic and humidity damage.

For sites requiring multiple units — common in refinery turnaround projects or nuclear outage windows — DriveKNMS can provide batch quantities with matched revision levels to ensure backplane compatibility. Emergency same-day dispatch is available for critical process shutdowns. All units are supplied with test reports and revision identification documentation.

Quality Control for the GD9924 Range

Each GD9924 module processed by DriveKNMS undergoes a structured verification protocol before dispatch:

• Visual inspection: PCB examination for corrosion, burnt components, cracked solder joints, and connector pin integrity on the MB300 or S100 edge connector.
• Optocoupler isolation test: Each of the 16 input channels is tested for isolation resistance ≥ 500 MΩ at 500 VDC between field-side and logic-side circuits.
• Channel functional test: All 16 DI channels are exercised with 24 VDC (or 48 VDC for AE variants) test signals. Status LED response and backplane data register output are verified against ABB module specification sheets.
• Bus communication verification: Module is seated in a test backplane and polled via MB300 or S100 bus protocol to confirm correct node addressing and data frame response.
• Firmware / revision label verification: Hardware revision markings are cross-referenced against ABB HIEE part number documentation to confirm the revision code matches the physical PCB build state.
• Burn-in cycle: Modules are powered for a minimum of 24 hours at rated voltage prior to final packaging.