ABB IRC5 HVC-02B 3HNA024966-001 IRC5DSQC505 3HAC4296-1 3HNA019428-001 Motor with Gear Trms 4.8Nm

Model: HVC-02B 3HNA024966-001 IRC5DSQC505 3HAC4296-1 3HNA019428-001

Brand ABB
Series Advant OCS
Model HVC-02B 3HNA024966-001 IRC5DSQC505 3HAC4296-1 3HNA019428-001
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Technical Dossier

Product Details And Specifications

ABB IRC5 Series Technical Notes

The Evolution of IRC5 Architecture

The IRC5 platform launched with the DSQC 500-series compute boards and S4C-compatible I/O backplanes, providing a migration path from the S4C+ generation. Early IRC5 cabinets (2004–2008) used the DSQC 500 main computer and DSQC 508 I/O boards. The mid-generation refresh (2009–2014) introduced the DSQC 600 series with expanded Ethernet connectivity and the FlexPendant interface unit (3HAC028357-001). From 2015 onward, the IRC5 Compact and IRC5 Panel Mounted Controller (PMC) variants were introduced, using DSQC 1000-series compute modules with OmniCore-compatible firmware. The HVC (High Voltage Converter) drive modules — including the HVC-02B (3HNA024966-001) — are axis drive units responsible for servo motor power conversion and are common across IRB 1600, IRB 2600, IRB 4600, and IRB 6640 robot families. Compatibility between HVC generations requires firmware version matching with the DSQC main computer; cross-generation substitution without firmware alignment will result in axis calibration faults.

IRC5 Full Catalog & Functionalities (SKU List)

The following SKUs represent verified components within the ABB IRC5 ecosystem, classified by functional category:

Axis Drive / HVC Modules

HVC-02B 3HNA024966-001: High Voltage Converter axis drive unit, Trms 4.8Nm, for IRB 1600/2600 series.
3HAC4296-1: Motor with integrated gear unit, rated torque 4.8Nm, matched to HVC-02B drive.
3HNA019428-001: Gear unit assembly, axis 4/5/6 application, IRC5DSQC505 compatible.
3HAC025338-001: Drive unit HVC-02, single-axis, 400V AC input, IRB 2400/4400 compatible.
3HAC026253-001: Drive unit HVC-03, dual-axis configuration, IRB 6640/6650 series.

Main Computer / DSQC Modules

DSQC 500 (3HAC3616-1): IRC5 main computer, first generation, VME bus architecture.
DSQC 562 (3HAC12815-1): Main computer board, IRC5 standard cabinet, 512MB RAM.
DSQC 600 (3HAC025779-001): Main computer, IRC5 mid-generation, dual Ethernet, USB.
DSQC 1000 (3HAC060720-001): Main computer, IRC5 Compact/PMC, OmniCore-compatible firmware.

I/O Modules

DSQC 651 (3HAC025784-001): Digital I/O module, 16 DI / 16 DO, 24VDC, DeviceNet.
DSQC 652 (3HAC025917-001): Digital I/O module, 16 DI / 16 DO, relay output variant.
DSQC 328A (3HAC17970-1): Analog I/O module, 4 AI / 4 AO, ±10V / 4–20mA.
DSQC 355A (3HAC5689-1): Encoder interface module, incremental/absolute encoder input.

Communication Adapters

DSQC 658 (3HAC031670-001): PROFIBUS-DP adapter, slave mode, 12Mbit/s.
DSQC 688 (3HAC036060-001): EtherNet/IP adapter, dual-port, CIP protocol.
DSQC 679 (3HAC028357-001): FlexPendant interface unit, IRC5 teach pendant connection.

Power Supply Modules

DSQC 505 (3HAC5393-1): System power supply, 24VDC/10A, IRC5 standard cabinet.
3HAC021905-001: Capacitor unit, drive section energy buffer, IRC5 standard/compact.

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