CompactPCI CPCI-350 & CPCI-354-1203 Power Supply Modules - CPCI-350 CPCI-354-1203

Technical Dossier

Product Details And Specifications

CompactPCI (cPCI) Series Technical Notes

The CompactPCI (cPCI) standard, defined by the PICMG 2.0 specification, is a high-availability industrial computing architecture deployed across critical infrastructure sectors including chemical processing plants, nuclear power stations, petroleum refineries, railway signaling systems, and defense electronics. The CPCI-350 and CPCI-354-1203 power supply modules represent the backbone of cPCI chassis power distribution, delivering regulated DC outputs to backplane-mounted processor, I/O, and communication modules in 3U and 6U form factors. These units conform to the IEEE 1101.10 mechanical standard and the PICMG 2.11 power interface specification, ensuring interoperability across multi-vendor cPCI ecosystems. Their deployment in redundant N+1 power configurations makes them a long-term maintenance-critical component in installations with operational lifespans exceeding 15–20 years.

The Evolution of CompactPCI Architecture

CompactPCI emerged in 1994 as an industrial adaptation of the PCI bus standard, replacing VMEbus in many telecom and process-control applications. The original PICMG 2.0 (32-bit, 33 MHz) specification supported up to 8 slots per segment. Subsequent revisions introduced 64-bit/66 MHz operation (PICMG 2.0 R3.0), hot-swap capability (PICMG 2.1), and system management interfaces (PICMG 2.6). The power supply specification evolved in parallel: early cPCI PSUs delivered a single +5 V / +3.3 V rail; later designs such as the CPCI-350 series added +12 V and −12 V auxiliary rails to support modern processor boards and high-speed serial transceivers. The CPCI-354-1203 variant introduced a 120 W continuous output rating with active power factor correction (PFC), addressing harmonic distortion requirements in CE-marked installations. As the platform matured into the 2010s, PCI Express-based derivatives (CompactPCI Serial / PICMG CPCI-S.0) began displacing parallel-bus cPCI in new designs, while the installed base of legacy parallel cPCI systems—including those powered by the CPCI-350 family—remained in service, creating sustained demand for compatible replacement power supplies and spare modules.

CompactPCI Full Catalog & Functionalities (SKU List)

The following SKUs represent verified components within the CompactPCI ecosystem. Each entry is classified by functional category.

Power Supply Modules

• CPCI-350: 3U cPCI power supply, 150 W, +5 V/+3.3 V/±12 V rails, hot-swap ready
• CPCI-354-1203: 3U cPCI PSU, 120 W continuous, active PFC, wide-range AC input 85–264 VAC
• CPCI-354-1204: 3U cPCI PSU, 200 W, dual output, enhanced thermal management
• CPCI-350-DC: DC-input variant of CPCI-350, 36–75 VDC input range for railway applications
• CPCI-6U-PSU-300: 6U cPCI power supply, 300 W, N+1 redundancy support, PICMG 2.11 compliant

CPU / System Controller Modules

• CPCI-3510: 3U single-board computer, Intel Core i7, dual GbE, 4× USB 3.0, PCIe x4 expansion
• CPCI-3520: 3U SBC, Intel Atom E3800 series, low-power embedded controller, −40 to +85 °C
• CPCI-6510: 6U SBC, Intel Xeon D, ECC DDR4, dual 10GbE, IPMI 2.0 management
• CPCI-3560: 3U SBC, AMD G-Series APU, integrated GPU, extended temperature range

Digital I/O Modules

• CPCI-DIO-48: 3U digital I/O, 48 channels, TTL/CMOS compatible, programmable direction per port
• CPCI-DIO-96: 3U digital I/O, 96 channels, opto-isolated inputs, relay-driven outputs
• CPCI-DIO-24H: 3U high-voltage DI, 24 channels, 24 VDC industrial input threshold

Analog I/O Modules

• CPCI-AIO-16: 3U analog I/O, 16-ch AI (16-bit, 250 kS/s), 4-ch AO (16-bit), simultaneous sampling
• CPCI-AIO-32: 3U analog input, 32 channels, 14-bit resolution, ±10 V / 0–20 mA selectable

Communication & Network Modules

• CPCI-CAN-2: 3U CAN bus interface, 2-port, ISO 11898-2, up to 1 Mbit/s, galvanic isolation
• CPCI-SERIAL-4: 3U serial communication, 4× RS-232/422/485 ports, software-selectable protocol
• CPCI-GbE-4: 3U quad Gigabit Ethernet module, Intel I350 controller, IEEE 802.3az EEE
• CPCI-FIBER-2: 3U dual-port fiber optic interface, 1000BASE-SX/LX, SFP cage, managed switching

Quality Control for the CompactPCI Range

CompactPCI power supply modules present specific test challenges due to their backplane-coupled output architecture and hot-swap inrush current management circuits. DriveKNMS applies the following verification protocol to all CPCI-350 and CPCI-354-1203 units prior to dispatch:

• Backplane load simulation: Each PSU is tested under a programmable electronic load replicating a fully populated 8-slot cPCI chassis at 80%, 100%, and 110% rated output.
• Hot-swap inrush test: Inrush current is measured and verified against PICMG 2.1 R2.0 limits using a calibrated current probe and oscilloscope capture.
• Rail regulation accuracy: All DC output rails (+5 V, +3.3 V, +12 V, −12 V) are verified to within ±1% of nominal under static and dynamic load conditions.
• Ripple and noise measurement: Output ripple is measured per JESD51 methodology; units exceeding 50 mV peak-to-peak on the +5 V rail are rejected.
• Thermal burn-in: Units are operated at full rated load for a minimum of 4 hours at 50 °C ambient to screen for early-life failures.
• Isolation and hi-pot test: Input-to-output isolation is verified at 1500 VAC for 1 minute per IEC 60950-1 requirements.