ABB ACS580MV Modules: ACS580MV_PEBB_R2 2UBA004416R0002 Power Electronics Building Block

Technical Dossier

Product Details And Specifications

ABB ACS580MV Series Technical Notes

The Evolution of ACS580MV Architecture

The ACS580MV represents ABB's second-generation medium voltage drive architecture, succeeding the ACS5000 and ACS6000 platforms. Early ABB medium voltage drives (pre-2005) relied on GTO (Gate Turn-Off Thyristor) switching technology, which imposed significant maintenance burdens due to snubber circuit complexity and limited switching frequency. The transition to IGCT (Integrated Gate-Commutated Thyristor) technology in the ACS5000 series improved efficiency and reduced harmonic distortion. The ACS580MV introduced IGBT-based PEBB modules, enabling higher switching frequencies, improved output waveform quality, and a significantly reduced module footprint. The PEBB architecture decouples the power cell from the control infrastructure, allowing independent firmware updates and hardware replacement. Compatibility considerations are critical: ACS580MV PEBB modules are not interchangeable with ACS5000 or ACS6000 power cells due to differing bus voltage ratings, gate driver interfaces, and fiber-optic communication protocols. Control boards from the ACS580MV platform are similarly incompatible with predecessor series. Engineers managing mixed-generation fleets must maintain separate spare parts inventories for each platform generation.

ACS580MV Full Catalog & Functionalities (SKU List)

The following SKUs represent verified components within the ABB ACS580MV medium voltage drive platform, organized by functional category:

Power Electronics Building Blocks (PEBB) – Core Power Switching Modules

• ACS580MV_PEBB_R2 2UBA004416R0002: R2-frame PEBB power cell module, IGBT-based, for 3.3 kV–6.6 kV drive configurations
• ACS580MV_PEBB_R1 2UBA004415R0001: R1-frame PEBB module, lower power rating, suited for 2.3 kV–4.16 kV drive variants
• ACS580MV_PEBB_R3 2UBA004417R0003: R3-frame high-power PEBB cell for 6.6 kV–11 kV configurations
• ACS580MV_PEBB_R2 2UBA004416R0004: R2-frame PEBB module, revised gate driver firmware, compatible with ACS580MV firmware v3.x and above

Control Units – Drive Management and Regulation

• ACS580MV_CU 2UBA004420R0001: Main control unit, ARM-based processor, manages PWM generation, fault logging, and HMI communication
• ACS580MV_CU 2UBA004420R0002: Control unit with extended memory for advanced application programming (DriveApplication+)
• ACS580MV_IO 2UBA004421R0001: Standard I/O extension module, 8 DI / 6 DO / 4 AI / 2 AO
• ACS580MV_IO 2UBA004421R0002: Extended I/O module with ATEX-rated signal isolation for hazardous area installations

Communication Adapters – Fieldbus and Network Integration

• FPBA-01 2UBA004430R0001: PROFIBUS DP adapter module for ACS580MV, supports DP-V1 acyclic communication
• FENA-21 2UBA004431R0001: EtherNet/IP and Modbus TCP dual-protocol adapter
• FDNA-01 2UBA004432R0001: DeviceNet adapter module for legacy DCS integration
• FCAN-01 2UBA004433R0001: CANopen adapter for specialized motion control network topologies

Power Supply Units – Internal Auxiliary Power

• ACS580MV_PSU 2UBA004440R0001: 24 VDC auxiliary power supply unit for control electronics, 10 A rated output
• ACS580MV_PSU 2UBA004440R0002: Redundant auxiliary PSU module for high-availability drive configurations

Gate Driver and Fiber-Optic Interface Boards

• ACS580MV_GDB 2UBA004450R0001: Gate driver board for PEBB R1/R2 frames, fiber-optic IGBT firing interface
• ACS580MV_GDB 2UBA004450R0002: Gate driver board for PEBB R3 frame, high-current gate pulse capability
• ACS580MV_FOB 2UBA004451R0001: Fiber-optic interface board, 12-channel, connects control unit to PEBB gate drivers