ABB DCS800 Series Control Boards: 0YPP110A 3ASD573001A1 YPK112A 3ASD573001A13

Name: ABB DCS800 Series Control Boards: 0YPP110A 3ASD573001A1 YPK112A 3ASD573001A13
Brand: ABB

Model: 0YPP110A 3ASD573001A1 YPK112A 3ASD573001A13

Brand ABB

Series Pending

Model 0YPP110A 3ASD573001A1 YPK112A 3ASD573001A13

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Product Details And Specifications

ABB DCS800 Series: Comprehensive Control Board Range and Technical Overview

The ABB DCS800 is a fully digital DC drive platform engineered for demanding industrial applications including chemical processing plants, nuclear power auxiliary systems, oil refineries, steel rolling mills, and paper machine drives. Rated from 9 A to 5200 A armature current, the DCS800 series replaced the legacy DCS500 and Mentor II platforms and remains one of the most widely deployed DC drive families in global heavy industry. The control board assembly — anchored by part numbers 0YPP110A (3ASD573001A1) and YPK112A (3ASD573001A13) — is the central processing and firing-pulse generation unit of the drive. Its failure directly disables the entire drive, making verified spare availability a critical operational requirement for any site running DCS800 hardware.

The Evolution of DCS800 Architecture

ABB introduced the DCS800 platform in the early 2000s as the successor to the DCS500B series. The architecture is built around a 32-bit RISC processor executing ABB's SDCS (Standard Drive Control Software), with a dedicated ASIC for thyristor firing-pulse synchronization. Early hardware revisions (SDCS-CON-2, SDCS-CON-3) used a parallel backplane bus; later revisions migrated to a high-speed serial fieldbus backbone compatible with DDCS (Distributed Drive Control System) fiber-optic links. The 0YPP110A / 3ASD573001A1 board represents the mature A1 hardware revision of the main control assembly, while YPK112A / 3ASD573001A13 designates the A13 revision — an incremental update addressing EMC compliance and firmware flash memory capacity. Both revisions are cross-compatible within the same drive frame size but require matching firmware versions. The DCS800 platform entered its mature/end-of-active-development phase circa 2018; ABB continues to supply spare parts and firmware support under its long-term spare parts commitment, but no new hardware revisions are planned. Sites operating DCS800 drives should maintain a minimum of one control board assembly as a cold spare.

DCS800 Full Catalog & Functionalities (SKU List)

The following SKUs represent verified, commonly stocked components within the ABB DCS800 drive family. Each entry reflects a distinct functional role within the drive architecture.

Control & Processor Boards

0YPP110A / 3ASD573001A1: Main control board, A1 revision — thyristor firing, speed/current regulation, DDCS interface
YPK112A / 3ASD573001A13: Main control board, A13 revision — enhanced EMC shielding, extended flash memory for firmware
SDCS-CON-2: Earlier-generation control board for DCS500B/DCS800 transition frames — 16-bit processor, limited fieldbus options
SDCS-CON-3: Upgraded control board — 32-bit RISC, full DDCS fiber support, compatible with DCS800 frames F1–F7
SDCS-CON-4: Latest control board revision — expanded I/O, dual-channel encoder input, IEC 61800-5-2 STO-ready

I/O Expansion Modules

SDCS-IOB-3: Standard I/O board — 8 DI, 4 DO, 4 AI, 2 AO; mounts on control board backplane
SDCS-IOB-21: Extended I/O board — additional analog channels for multi-motor coordination applications
SDCS-DSL-4: Digital speed feedback board — supports HTL/TTL incremental encoders up to 300 kHz
SDCS-DSL-4B: Resolver feedback board — for high-accuracy positioning in winder and crane applications

Communication Adapters

RDCO-02: DDCS fiber-optic communication module — connects DCS800 to ACS800 master drives or NDBU-95 branching units
RDCO-04: DDCS module with extended buffer — for multi-drive systems with >8 follower drives
RPBA-01: PROFIBUS-DP adapter — supports DPV0/DPV1, baud rates up to 12 Mbit/s
RCAN-01: CANopen adapter — DS402 drive profile, for integration with CANopen PLCs
RETA-01: Ethernet/IP + Modbus TCP adapter — dual-port, supports EtherNet/IP implicit messaging

Power Supply & Gate Driver Boards

SDCS-PIN-205: Internal power supply board — generates ±15 V, +5 V, +24 V rails for control electronics; frames F2–F4
SDCS-PIN-51: Gate driver power supply — isolated 15 V supply for thyristor gate pulse amplifiers; frames F5–F7
SDCS-FEX-2: Field excitation board — controls DC field current 0–16 A, integrated field economy function
SDCS-FEX-425: High-current field excitation board — 0–25 A field current, for large motors with high field resistance

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