Honeywell C300 Series Modules: CC-PAON01 51410070-176

Technical Dossier

Product Details And Specifications

Honeywell C300 Series Technical Notes

The Honeywell C300 Controller Series, deployed within the Experion PKS (Process Knowledge System) distributed control architecture, represents one of the most widely installed DCS platforms in global heavy industry. Operational installations span petrochemical complexes, nuclear power generation facilities, offshore oil and gas platforms, LNG terminals, and large-scale refinery units across North America, the Middle East, and Asia-Pacific. The C300 platform is characterized by its FTE (Fault Tolerant Ethernet) backplane communication, redundant controller support, and a modular I/O subsystem built around the CHARM (Characterization Module) architecture introduced in later revisions. Its installed base depth — accumulated over two decades of continuous deployment — makes lifecycle parts availability a critical operational concern for plant engineers and maintenance teams worldwide.

The Evolution of C300 Architecture

The C300 platform was introduced by Honeywell as the successor to the C200 controller within the Experion PKS framework, circa mid-2000s. Early C300 deployments relied on Series C I/O modules mounted in dedicated I/O Link-connected cabinets, with point-to-point wiring to field instruments. The architecture evolved through several distinct phases. The first generation established the core FTE dual-ring Ethernet backbone and the C300 controller card (CC-PCF901) as the primary processing node. Subsequent revisions introduced enhanced redundancy options, expanded memory capacity, and improved diagnostics via the Experion software layer. The introduction of CHARM I/O (around 2012–2014) represented a significant architectural shift: individual characterization modules replaced fixed-type I/O cards, enabling field-configurable signal types without hardware changes. Legacy Series C I/O modules (CC-PAON01, CC-PDOB01, CC-PDIL01, etc.) remain in active service across the installed base and are not forward-compatible with CHARM cabinets without gateway adapters. This compatibility boundary is the primary driver of demand for original Series C spare parts. Plants operating pre-CHARM C300 systems face a binary choice: maintain original hardware through the aftermarket supply chain, or undertake a capital-intensive CHARM migration project. For facilities with 10–25 year operational horizons, aftermarket parts sourcing is the economically rational path.

C300 Series Full Catalog & Functionalities (SKU List)

The following SKUs represent verified, commonly deployed modules within the Honeywell C300 / Experion PKS Series C I/O and controller ecosystem. Each entry reflects a discrete hardware component with a defined functional role within the DCS architecture.

Controllers & Processing Modules

• CC-PCF901: C300 Controller Module — primary process execution node, dual FTE ports, redundancy-capable.
• CC-PCF901R: C300 Redundant Controller Module — paired with CC-PCF901 for bumpless failover in critical loops.
• CC-TCF901: C300 Controller with integrated FTE switch — consolidates controller and network switching in single slot.

Analog Input Modules

• CC-PAON01 / 51410070-176: Universal Analog Output Module — 8-channel, 4–20 mA output, HART-capable, field-configurable range; the subject SKU of this listing.
• CC-PAIN01: Analog Input Module — 8-channel, 4–20 mA / 1–5 VDC input, HART pass-through.
• CC-PAIN02: High-density Analog Input Module — 16-channel configuration for high point-count marshalling cabinets.
• CC-PAIH02: Analog Input with HART — dedicated HART multiplexer integration for asset management systems.

Digital Input Modules

• CC-PDIL01: Digital Input Module — 32-channel, 24 VDC, isolated, for discrete field device status monitoring.
• CC-PDIL02: Digital Input Module — 32-channel, 120 VAC input compatible, for legacy field wiring.
• CC-PDIS01: Digital Input Module — 16-channel, SOE (Sequence of Events) capable, 1 ms time-stamp resolution.

Digital Output Modules

• CC-PDOB01: Digital Output Module — 32-channel, 24 VDC sourcing, for solenoid valve and relay actuation.
• CC-PDOB02: Digital Output Module — 16-channel, high-current output, for motor starter and actuator interfaces.

Power Supply Modules

• CC-PWR001: I/O Cabinet Power Supply — 24 VDC, redundancy-capable, feeds Series C I/O backplane rails.
• CC-PWR002: Redundant Power Supply Module — hot-swap capable, paired with CC-PWR001 for N+1 power architecture.

Communication & Network Modules

• CC-LINK01: I/O Link Interface Module — connects Series C I/O cabinets to C300 controller via dedicated I/O Link protocol.
• CC-FTE001: FTE Network Interface Card — dual-port Fault Tolerant Ethernet adapter for controller-to-server communication.
• CC-SCMB02: Serial Communication Module — RS-232/RS-485 interface for third-party device integration (analyzers, drives).

Specialty & Safety Modules

• CC-TAIX11: Thermocouple / RTD Input Module — 8-channel, multi-type sensor support (J, K, T, Pt100), cold junction compensated.
• CC-MFPB02: FOUNDATION Fieldbus H1 Interface — connects FF segment to Experion PKS for smart field device integration.