KUKA KCP2 Teach Pendant Modules
KUKA KCP2 Series: Comprehensive Module Range and Technical Overview The KUKA KCP2 (KUKA Control Panel 2) teach pendant is the…
Model: 00-196-482
Product Overview
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Datasheet Preview
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Commercial Path
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Technical Dossier
The KUKA Roboter Cable series, including the core reference part 00-196-482, represents a critical infrastructure component across KUKA's industrial robot platforms — KR C1, KR C2, KR C4, and their derivatives. These cables are deployed in high-demand environments including automotive body-in-white assembly lines, chemical processing facilities, nuclear maintenance robotics, and petroleum refinery automation. The series covers motor power cables, resolver/encoder signal cables, data bus cables, and hybrid cable assemblies that integrate power and signal in a single shielded jacket. KUKA robot cables are engineered to withstand continuous flexing cycles, EMI interference, and industrial-grade temperature ranges (-40°C to +90°C), making them a non-negotiable spare parts category for any facility running KUKA robotic systems.
KUKA's cable architecture has evolved across four distinct controller generations. The KR C1 era (mid-1990s to early 2000s) used discrete, individually shielded motor and resolver cables with proprietary KUKA connectors. Cable assemblies were robot-model-specific, with limited cross-compatibility. The KR C2 generation introduced standardized cable lengths (7m, 15m, 25m, 35m, 50m) and improved flex-rated outer jackets, significantly extending service life in continuous-motion applications. The KR C4 platform (introduced 2009) transitioned to hybrid cable technology — combining motor power, brake control, and encoder signals into a single cable run — reducing installation complexity and failure points. Modern KUKA systems (KR C5, iiQKA) use EtherCAT-based signal cables alongside high-flex power cables rated for 10 million flex cycles. Compatibility between generations is limited: KR C1 cables are not interchangeable with KR C2/C4 assemblies without adapter harnesses. Facilities operating mixed-generation fleets must maintain separate cable inventories per controller type.
The following SKUs represent verified, commonly stocked KUKA robot cable assemblies across multiple robot series and controller generations. Each entry reflects a distinct cable function within the KUKA drivetrain and signal architecture:
00-196-482: Motor power cable assembly, KR C2/KR C4 compatible, standard 7m length, high-flex rated
00-108-679: Resolver signal cable, KR 6/KR 16 series, 7m, shielded twisted pair
00-108-680: Resolver signal cable, KR 6/KR 16 series, 15m extension variant
00-130-629: Motor cable assembly, KR C2, axis 1–3, 15m, oil-resistant jacket
00-130-630: Motor cable assembly, KR C2, axis 4–6, 15m, continuous-flex rated
00-168-334: Hybrid cable, KR C4, power + encoder combined, 7m, drag-chain rated
00-168-335: Hybrid cable, KR C4, power + encoder combined, 15m, drag-chain rated
00-168-336: Hybrid cable, KR C4, power + encoder combined, 25m, drag-chain rated
00-196-483: Motor power cable, KR C4, axis 1–3, 7m, EMI-shielded
00-196-484: Motor power cable, KR C4, axis 4–6, 7m, EMI-shielded
00-196-485: Motor power cable, KR C4, 15m, high-temperature rated to +90°C
00-220-148: Data bus cable, DeviceNet, KR C2 controller interface, 5m
00-220-149: Data bus cable, PROFIBUS-DP, KR C2/C4, 5m shielded
00-232-011: Brake cable assembly, KR C4, axis 1–6, 7m, integrated brake control
00-232-012: Brake cable assembly, KR C4, axis 1–6, 15m, integrated brake control
00-256-741: EtherCAT signal cable, KR C5 platform, 7m, Cat6a shielded
00-256-742: EtherCAT signal cable, KR C5 platform, 15m, Cat6a shielded
00-271-900: Power supply cable, KR C4 cabinet to robot base, 7m, 3-phase rated
KUKA robot cables present specific quality verification challenges due to their multi-conductor construction, shielded signal pairs, and integrated connector assemblies. DriveKNMS applies a structured inspection protocol to all cable inventory prior to dispatch. Each cable assembly undergoes continuity testing across all conductors using a dedicated multi-channel cable tester, insulation resistance measurement at 500V DC to verify jacket integrity, shield continuity verification to confirm EMI protection is intact, and connector pin-out verification against KUKA's published wiring diagrams for the specific part number. For hybrid cables combining power and signal conductors, cross-talk isolation testing is performed to confirm signal integrity under simulated load conditions. Cables showing any evidence of jacket abrasion, connector corrosion, or insulation degradation are quarantined and not dispatched. All tested assemblies are individually bagged with a test-pass label indicating the inspection date and technician reference.
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