OMRON CP1W-TS002 Temperature Sensor Unit – Obsolete CP1 Series Spare Part

Technical Dossier

Product Details And Specifications

OMRON CP1W-TS002 Temperature Sensor Unit – Obsolete CP1 Series Spare Part

RFQ support for obsolete parts: Send the model number, required quantity and destination so DriveKNMS can confirm sourcing options before quotation.

Technical Specifications

Solving the Discontinued Hardware Crisis

The CP1W-TS002 was designed as a dedicated temperature acquisition module for OMRON's CP1-series compact PLCs — a platform widely deployed across food processing, pharmaceutical packaging, plastics extrusion, and HVAC control systems throughout the 2000s and 2010s. Its role is not decorative: it provides closed-loop temperature feedback that governs process safety interlocks, product quality thresholds, and regulatory compliance logging.

OMRON has discontinued the CP1W-TS002 as part of the broader end-of-life transition of the CP1 expansion I/O family. No direct pin-compatible replacement exists within OMRON's current portfolio without hardware modification and software re-mapping. For facilities still operating CP1H or CP1L controllers, this creates a single-point-of-failure risk that cannot be resolved through software patches or firmware updates alone.

Condition & Reliability Assurance

Every CP1W-TS002 unit processed by DriveKNMS passes a structured 5-stage inspection protocol before it is offered for sale:

• Stage 1 – Visual & Mechanical Inspection: Housing integrity, connector pin condition, and label legibility are verified. Units with cracked housings, bent pins, or evidence of thermal stress are rejected.
• Stage 2 – Electrolytic Capacitor Assessment: Internal capacitors are inspected for bulging, leakage, or ESR deviation — the primary failure mode in aged industrial electronics stored beyond 10 years.
• Stage 3 – Firmware & Version Verification: Where accessible, firmware revision is documented and cross-referenced against known compatibility matrices for CP1H and CP1L host controllers.
• Stage 4 – Pin and Contact Corrosion Check: All I/O terminals and bus connectors are inspected under magnification for oxidation, corrosion, or contamination that could cause intermittent signal faults.
• Stage 5 – Functional Power-On Test: Units are powered and basic communication with the CP1 bus is verified prior to packaging.

Units are classified as New-in-Box (NIB), Refurbished-Tested (RT), or clearly marked otherwise. Condition is disclosed in full prior to order confirmation.

Key Features for System Maintenance

• Drop-in Replacement: The CP1W-TS002 installs directly into the CP1 expansion bus without hardware modification. No rewiring, no new terminal blocks.
• No Reprogramming Required: The module is recognized natively by existing CP1H/CP1L ladder programs. Existing temperature acquisition routines, PID blocks, and alarm thresholds remain intact.
• Avoids Engineering Reconstruction Costs: Substituting a like-for-like spare eliminates the need for control system re-engineering, third-party validation, or regulatory re-certification — costs that frequently exceed the value of the original equipment many times over.
• Immediate Deployment: Units ship with standard OMRON connector compatibility. No adapter hardware or custom cabling is required for standard CP1 rack configurations.

Q: Can you source additional quantity if I need more than one?
A: Contact us with your required quantity. DriveKNMS maintains active sourcing networks for obsolete OMRON hardware and can advise on availability timelines.