Siemens SIMATIC S7-400 Modules - 6ES7658-2GG00-0XB0

Model: 6ES7658-2GG00-0XB0

Brand Siemens
Series S7-400
Model 6ES7658-2GG00-0XB0
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Technical Dossier

Product Details And Specifications

Siemens SIMATIC S7-400 Series Technical Notes

The Siemens SIMATIC S7-400 is one of the most widely deployed programmable logic controller platforms in global heavy industry. Installed across petrochemical complexes, nuclear power facilities, steel mills, automotive body shops, and large-scale water treatment plants, the S7-400 has served as the backbone of process automation for over three decades. Its modular rack-based architecture, deterministic cycle times, and support for PROFIBUS-DP and Industrial Ethernet made it the reference platform for high-availability control applications requiring redundancy and fault tolerance. As of 2023, Siemens has formally announced the phase-out of the S7-400 product line in favor of the SIMATIC S7-1500 and S7-1500H redundancy systems. Facilities that have not yet migrated face a defined window during which spare parts availability from the OEM will progressively narrow. DriveKNMS maintains a dedicated inventory of S7-400 hardware and software components to support lifecycle extension for these installations.

The Evolution of SIMATIC S7-400 Architecture

The S7-400 platform was introduced in the mid-1990s as the successor to the SIMATIC S5 series, specifically the S5-115U, S5-135U, and S5-155U families. The transition from S5 to S7 required new programming tools (STEP 7 replacing STEP 5) and new hardware form factors, though Siemens provided CP 342-5 and IM 463-2 interface modules to bridge legacy S5 I/O racks into S7-400 systems during migration periods.

The S7-400 architecture is built around the UR1 (18-slot) and UR2 (9-slot) universal racks, with central processing units communicating to expansion racks via IM 460/461 send/receive interface modules. The backplane bus operates at 100 Mbit/s for data exchange between modules. Over its lifecycle, the CPU range expanded from the entry-level CPU 412-1 to the high-end CPU 417-4H redundant processor, with memory capacities scaling from 256 KB to 30 MB of work memory. The H-series CPUs (CPU 412-3H, CPU 414-4H, CPU 417-4H) introduced hardware-redundant configurations using fiber-optic sync cables, enabling hot-standby operation with switchover times under 100 ms — a requirement in nuclear and refinery safety instrumented systems.

SIMATIC S7-400 Full Catalog & Functionalities (SKU List)

Central Processing Units (CPU)

  • 6ES7412-1XJ07-0AB0: CPU 412-1, 256 KB work memory, MPI/DP interface, entry-level S7-400 controller
  • 6ES7414-2XK07-0AB0: CPU 414-2, 4 MB work memory, dual MPI/DP interfaces, mid-range process controller
  • 6ES7414-3XM07-0AB0: CPU 414-3 PN/DP, 4 MB work memory, integrated PROFINET IO controller
  • 6ES7416-2XN07-0AB0: CPU 416-2, 16 MB work memory, high-performance process and manufacturing controller
  • 6ES7416-3XR07-0AB0: CPU 416-3 PN/DP, 16 MB work memory, PROFINET IO, dual DP interfaces
  • 6ES7417-4HT14-0AB0: CPU 417-4H, 30 MB work memory, redundant H-system CPU, highest S7-400 performance tier
  • 6ES7412-3HJ14-0AB0: CPU 412-3H, 1.4 MB work memory, entry-level redundant H-system CPU
  • 6ES7414-4HM14-0AB0: CPU 414-4H, 8 MB work memory, mid-range redundant H-system CPU

Digital Input / Output Modules (DI/DO)

  • 6ES7421-1BL01-0AA0: SM 421 DI 32×DC 24V, 32-channel digital input module, 24 VDC
  • 6ES7421-1FH20-0AA0: SM 421 DI 16×AC 120/230V, 16-channel digital input, AC voltage rated
  • 6ES7422-1BL00-0AA0: SM 422 DO 32×DC 24V/0.5A, 32-channel transistor output module
  • 6ES7422-1FF00-0AA0: SM 422 DO 16×AC 120/230V/2A, 16-channel relay output, AC-rated

Analog Input / Output Modules (AI/AO)

  • 6ES7431-1KF20-0AB0: SM 431 AI 8×13Bit, 8-channel analog input, ±10V / 0–20mA, 13-bit resolution
  • 6ES7431-7QH00-0AB0: SM 431 AI 8×16Bit, 8-channel high-resolution analog input, HART-capable
  • 6ES7432-1HF00-0AB0: SM 432 AO 8×13Bit, 8-channel analog output, voltage and current modes

Communication & Interface Modules

  • 6GK7443-1EX30-0XE0: CP 443-1, Industrial Ethernet CP for S7-400, TCP/IP and ISO protocols
  • 6GK7443-5DX05-0XE0: CP 443-5 Extended, PROFIBUS-DP master/slave for S7-400
  • 6ES7460-1BA01-0AB0: IM 460-1, send interface module for S7-400 expansion rack connection
  • 6ES7461-1BA01-0AB0: IM 461-1, receive interface module, pairs with IM 460-1

Power Supply Modules (PS)

  • 6ES7407-0DA02-0AA0: PS 407 4A, 24 VDC / 4A regulated power supply for S7-400 rack
  • 6ES7407-0KA02-0AA0: PS 407 10A, 24 VDC / 10A power supply, supports larger rack configurations
  • 6ES7407-0RA02-0AA0: PS 407 10A R, redundant-capable 10A power supply for H-system racks

Software Licenses

  • 6ES7658-2GG00-0XB0: S7-400 Web Server software license, enables HTTP-based diagnostics and process data access via standard browser interface

Quality Control for the SIMATIC S7-400 Range

S7-400 modules present specific failure modes that require targeted inspection protocols. The backplane bus connectors on UR1 and UR2 racks are subject to fretting corrosion in high-vibration environments. CPU battery holders on older revisions develop contact oxidation that causes memory loss on power cycle. Analog input modules with HART capability require calibration verification against known reference signals. Our QC process for S7-400 units covers the following steps:

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