ELAU FW V0022.XX Touch Screen Operator Panel

Technical Dossier

Product Details And Specifications

ELAU FW V0022 Series: Comprehensive Module Range and Technical Overview

The ELAU FW V0022 series represents a line of operator panel touch screens developed by ELAU AG (subsequently integrated into Schneider Electric's machine automation portfolio). These units were deployed extensively across high-demand industrial environments including chemical processing plants, pharmaceutical manufacturing lines, food and beverage packaging systems, and continuous-process industries requiring reliable human-machine interface (HMI) solutions. The FW V0022.XX designation identifies the firmware/hardware revision family of the ELAU PacDrive operator panel ecosystem, designed to interface directly with ELAU MC-4, C600, and P600 motion controllers via CANopen and proprietary ELAU fieldbus protocols. Installed base across European and Asian heavy industry remains significant, making lifecycle support and spare parts availability a critical operational concern for maintenance engineers.

The Evolution of FW V0022 Architecture

The ELAU operator panel line evolved through several hardware generations tied to the broader PacDrive control platform. Early variants in the FW V0022 family used resistive touch technology with monochrome or limited-color TFT displays, communicating over RS-232 and CANopen at 250 kbps. Mid-generation revisions introduced improved backlight assemblies, expanded flash memory for recipe storage, and enhanced EMC shielding to meet CE and UL requirements for industrial enclosures. The .XX suffix in FW V0022.XX denotes the specific hardware sub-revision, which determines display resolution, touch controller IC, and compatible firmware image. Compatibility between sub-revisions is not always guaranteed at the firmware level; replacement units must match the original .XX designation or be validated against the target PacDrive firmware version. As ELAU was absorbed into Schneider Electric's Lexium and PacDrive 3 ecosystem, the FW V0022 series entered end-of-life status, with no new production. Schneider Electric's PacDrive 3 LMC and Magelis HMI panels represent the current-generation replacement path, but direct migration requires engineering effort due to protocol and software differences.

FW V0022 Full Catalog & Functionalities (SKU List)

The following SKUs represent confirmed models within the ELAU FW V0022 operator panel and associated PacDrive peripheral range. Units are categorized by function:

Operator Panel / HMI Touch Screens

• FW V0022.XX: Standard touch screen operator panel, PacDrive-compatible HMI, resistive touch interface
• FW V0022.10: 5.7-inch STN color touch panel, CANopen interface, 320×240 resolution
• FW V0022.20: 6.5-inch TFT color touch panel, enhanced brightness backlight assembly
• FW V0022.30: 10.4-inch TFT touch panel, expanded recipe memory, dual serial port
• FW V0022.40: 12.1-inch TFT wide-format panel, Ethernet-ready variant for PacDrive network

PacDrive Motion Controllers (Compatible Host Units)

• MC-4/11/03: Single-axis PacDrive motion controller, CANopen master, 3A continuous output
• MC-4/11/05: Single-axis controller, 5A continuous, standard PacDrive I/O bus
• MC-4/11/10: Single-axis controller, 10A continuous, extended thermal rating
• MC-4/22/03: Dual-axis PacDrive controller, synchronized motion, 3A per axis
• C600/A000: PacDrive C600 central controller, multi-axis coordination, CANopen master
• C600/A001: C600 variant with expanded I/O capacity and Profibus DP slave interface

I/O and Communication Modules

• P600/A000: PacDrive P600 power supply module, 24VDC bus, 10A rated
• P600/A001: P600 extended power module, redundant supply input
• DIAS-Drive 010: Servo drive module, CANopen interface, 1kW continuous
• DIAS-Drive 025: Servo drive module, 2.5kW, integrated brake chopper
• DIAS-Drive 050: Servo drive module, 5kW, extended current rating for high-inertia loads
• SM-4/01: Safety module for PacDrive, STO/SS1 certified, IEC 62061 compliant
• CANopen Gateway CAN/DP: Protocol bridge, CANopen to Profibus DP, for legacy plant integration

Sourcing Hard-to-Find & Obsolete FW V0022 Parts

The ELAU FW V0022 series has been formally discontinued by Schneider Electric. OEM new-stock availability is exhausted through standard distribution channels. DriveKNMS maintains a dedicated inventory of tested surplus, refurbished, and new-old-stock (NOS) FW V0022.XX units sourced from decommissioned production lines, authorized resellers, and controlled warehouse liquidations globally. For maintenance engineers operating legacy PacDrive installations, DriveKNMS provides: direct cross-reference matching by .XX sub-revision, firmware version verification prior to shipment, and long-term supply agreements for facilities requiring multi-year maintenance stock. All units are individually serialized and traceable. Requests for obsolete sub-revisions not listed in current inventory are accepted — DriveKNMS will conduct a global sourcing search within 48 hours of inquiry.

Quality Control for the FW V0022 Range

Each FW V0022.XX unit processed by DriveKNMS undergoes a structured inspection and functional test protocol specific to ELAU operator panel hardware. The test sequence includes: visual inspection of the touch overlay for delamination, dead zones, and surface contamination; backlight assembly power-on test with lux measurement against OEM specification; display controller initialization and pixel uniformity check across full resolution; CANopen node address configuration and bus communication verification at 250 kbps; serial port loopback test on all available COM interfaces; and firmware version readout and documentation. Units exhibiting backplane connector wear, cracked display glass, or non-recoverable firmware faults are quarantined and not offered for resale. Test records are retained per unit serial number and available to customers on request.