Honeywell Experion PKS C300 Modules: CC-PAON01, CC-PAIN01, CC-PDIL01

Name: Honeywell Experion PKS C300 Modules: CC-PAON01, CC-PAIN01, CC-PDIL01
Brand: Honeywell

Model: CC-PAON01 CC-PAIN01 CC-PDIL01

Brand Honeywell

Series Experion PKS C300

Model CC-PAON01 CC-PAIN01 CC-PDIL01

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Product Details And Specifications

Honeywell Experion PKS C300 Series Technical Notes

The Evolution of C300 Architecture

The C300 Controller was introduced as the successor to the Honeywell TDC 3000 and PlantScape platforms, consolidating legacy process data highways into a unified Fault Tolerant Ethernet (FTE) backbone. Early C300 deployments (circa 2004–2008) relied on the original IOTA (I/O Termination Assembly) backplane design, which established the physical and electrical interface standard still used in current-generation modules. The Series A and Series B hardware revisions introduced incremental improvements to HART pass-through communication and diagnostic depth. By the 2010s, Honeywell introduced the Universal I/O (UIO) concept alongside the C300, allowing field signal type to be configured in software rather than hardware — a significant shift from the fixed-function modules of the original catalog. However, the fixed-function modules (CC-PAON01, CC-PAIN01, CC-PDIL01, etc.) remain the dominant installed hardware in brownfield sites due to their deterministic behavior and the high cost of IOTA replacement during live plant operation. Compatibility between Series A backplanes and current firmware revisions requires careful validation; Honeywell's Experion R500 and later releases introduced changes to module firmware handshake protocols that affect mixed-generation installations.

Honeywell C300 Full Catalog & Functionalities (SKU List)

Analog Output Modules

CC-PAON01: 8-channel 4–20 mA analog output, HART-enabled, single-ended
CC-PAON11: 8-channel analog output module, isolated, HART pass-through
CC-PAOX01: Analog output IOTA termination assembly for CC-PAON01

Analog Input Modules

CC-PAIN01: 8-channel 4–20 mA analog input, HART-enabled, non-isolated
CC-PAIN11: 8-channel analog input, isolated per channel, HART pass-through
CC-PAIX01: Analog input IOTA termination assembly for CC-PAIN01/11
CC-PAIH01: High-density analog input, 16-channel, HART multiplexed

Digital Input Modules

CC-PDIL01: 24-channel 24 VDC digital input, non-isolated, standard logic
CC-PDIL11: 24-channel digital input, isolated, for high-noise environments
CC-PDIX01: Digital input IOTA termination assembly for CC-PDIL01/11

Digital Output Modules

CC-PDOB01: 24-channel 24 VDC digital output, non-isolated, sourcing type
CC-PDOB11: 24-channel digital output, isolated, relay-compatible
CC-PDOX01: Digital output IOTA termination assembly for CC-PDOB01/11

Controller & Communication Modules

CC-PCF901: C300 Controller module, primary FTE interface, redundancy-capable
CC-PCF902: C300 Controller module, redundant pair unit for CC-PCF901
CC-TCNT01: FTE network interface module, dual-port Ethernet
CC-SCMB01: Serial communication module, RS-232/RS-485, Modbus RTU

Power Supply Modules

CC-PWR001: 24 VDC power supply module for C300 I/O chassis
CC-PWR002: Redundant power supply module, hot-swap capable

Quality Control for the C300 Range

C300 I/O modules present specific test challenges due to their integrated IOTA backplane communication bus and HART signal multiplexing architecture. DriveKNMS applies a structured validation protocol to each unit prior to dispatch. Analog output modules (CC-PAON01, CC-PAON11) are bench-tested across the full 4–20 mA output range at 0%, 25%, 50%, 75%, and 100% span, with loop resistance verification at 250 Ω and 600 Ω loads. HART communication integrity is confirmed using a calibrated HART communicator at Device Revision level. Analog input modules (CC-PAIN01, CC-PAIN11) undergo signal injection testing with a precision current source, and channel-to-channel isolation resistance is measured where applicable. Digital I/O modules (CC-PDIL01, CC-PDOB01 series) are tested for logic threshold accuracy, response time, and output current capacity. All modules are powered via a controlled 24 VDC bench supply and monitored for inrush current anomalies and thermal stability over a minimum 30-minute soak period. Firmware version is recorded and cross-referenced against Honeywell's compatibility matrix for the target Experion release. Units that fail any parameter are quarantined and not listed for sale.

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