Allen-Bradley PowerFlex 40 AC Drive 22B-D6P0N104

Model: 22B-D6P0N104

Series PowerFlex 40
Model 22B-D6P0N104
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Technical Dossier

Product Details And Specifications

Allen-Bradley PowerFlex 40 Series Technical Notes

The Allen-Bradley PowerFlex 40 is a compact, general-purpose AC variable frequency drive (VFD) manufactured by Rockwell Automation. It is rated for 0.4 kW to 22 kW (0.5–30 HP) output power and operates across 100–600V AC input voltage classes. The PowerFlex 40 series has achieved widespread deployment in global heavy industry, including petrochemical processing plants, offshore oil platforms, nuclear auxiliary systems, pulp and paper mills, and water/wastewater treatment facilities. Its DIN rail-compatible form factor, integrated EMC filter options, and native DeviceNet/EtherNet/IP communication support made it a standard-specification drive for OEM machine builders and system integrators throughout the 2000s and 2010s. The series remains one of the most widely installed compact VFD platforms globally, with an installed base that necessitates long-term spare parts availability well beyond its active production lifecycle.

The Evolution of PowerFlex 40 Architecture

The PowerFlex 40 was introduced by Rockwell Automation as a successor to the 1305 and 1336 PLUS II drive families, targeting the sub-30 HP compact drive segment. Its architecture is built around a single-board DSP control platform with an integrated keypad (HIM — Human Interface Module) and a standardized 20-pin control terminal block. Early firmware revisions (Series A) supported only analog and digital I/O control. Series B introduced enhanced PID loop functionality and expanded fault diagnostics. Series C added support for the 22-COMM-E EtherNet/IP adapter and improved EMC compliance to EN 61800-3 Category C2.

The drive's power structure uses IGBT-based inverter topology with a diode bridge rectifier front end. It does not support regenerative braking natively; dynamic braking requires an external resistor connected to the DB terminal. The control architecture separates the power board from the control board, allowing field replacement of the control module without disturbing the power wiring — a critical serviceability feature for installed base maintenance. The PowerFlex 40 is now classified as a mature/end-of-life product line. Rockwell Automation has designated the PowerFlex 520 series (22A, 22B, 22C, 22F) as the current-generation replacement platform. However, the PowerFlex 40 remains in active service across thousands of installed machines, and replacement drives are not always a direct drop-in due to parameter mapping and I/O wiring differences.

PowerFlex 40 Full Catalog & Functionalities (SKU List)

The following SKUs represent the core PowerFlex 40 catalog, organized by voltage class and current rating. All part numbers follow the Rockwell Automation 22B catalog structure.

100–120V AC, Single-Phase Input

22B-V2P3N104: 0.4 kW / 0.5 HP, 2.3A output, 120V 1Ø input, IP20 enclosure, no filter.
22B-V4P5N104: 0.75 kW / 1 HP, 4.5A output, 120V 1Ø input, IP20 enclosure, no filter.
22B-V6P0N104: 1.1 kW / 1.5 HP, 6.0A output, 120V 1Ø input, IP20 enclosure, no filter.

200–240V AC, Single-Phase Input

22B-A2P5N104: 0.4 kW / 0.5 HP, 2.5A output, 240V 1Ø input, IP20, no filter.
22B-A5P0N104: 0.75 kW / 1 HP, 5.0A output, 240V 1Ø input, IP20, no filter.
22B-A8P0N104: 1.5 kW / 2 HP, 8.0A output, 240V 1Ø input, IP20, no filter.
22B-A012N104: 2.2 kW / 3 HP, 12A output, 240V 1Ø input, IP20, no filter.

200–240V AC, Three-Phase Input

22B-D2P3N104: 0.4 kW / 0.5 HP, 2.3A output, 240V 3Ø input, IP20, no filter.
22B-D4P5N104: 0.75 kW / 1 HP, 4.5A output, 240V 3Ø input, IP20, no filter.
22B-D6P0N104: 1.1 kW / 1.5 HP, 6.0A output, 240V 3Ø input, IP20, no filter.
22B-D6P0N114: 1.1 kW / 1.5 HP, 6.0A output, 240V 3Ø input, IP20, with integrated EMC filter.
22B-D6P0N104 (this listing — 22B-D6P0N104): 1.1 kW / 1.5 HP, 240V 3Ø, standard IP20, no EMC filter, Series B/C control board.

380–480V AC, Three-Phase Input

22B-E1P5N104: 0.4 kW / 0.5 HP, 1.5A output, 480V 3Ø input, IP20, no filter.
22B-E3P0N104: 0.75 kW / 1 HP, 3.0A output, 480V 3Ø input, IP20, no filter.
22B-E4P5N104: 1.5 kW / 2 HP, 4.5A output, 480V 3Ø input, IP20, no filter.
22B-E6P0N104: 2.2 kW / 3 HP, 6.0A output, 480V 3Ø input, IP20, no filter.
22B-E9P6N104: 4.0 kW / 5 HP, 9.6A output, 480V 3Ø input, IP20, no filter.
22B-E012N104: 5.5 kW / 7.5 HP, 12A output, 480V 3Ø input, IP20, no filter.
22B-E017N104: 7.5 kW / 10 HP, 17A output, 480V 3Ø input, IP20, no filter.
22B-E024N104: 11 kW / 15 HP, 24A output, 480V 3Ø input, IP20, no filter.
22B-E030N104: 15 kW / 20 HP, 30A output, 480V 3Ø input, IP20, no filter.
22B-E043N104: 22 kW / 30 HP, 43A output, 480V 3Ø input, IP20, no filter.

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