Westinghouse 5X00594G01

Technical Dossier

Product Details And Specifications

Westinghouse 5X00 Series Technical Notes

5X00 Full Catalog & Functionalities (SKU List)

The following part numbers represent verified, commonly traded 5X00 series modules. Each entry includes the primary functional classification.

Analog Input (AI) Modules

• 5X00594G01: 16-channel analog input module, 4–20 mA / 1–5 V, HART-compatible, for Ovation I/O cabinet
• 5X00226G01: 8-channel analog input module, thermocouple/RTD input, cold junction compensation integrated
• 5X00226G02: 8-channel analog input module, thermocouple/RTD, revised G02 firmware for Ovation 3.x compatibility
• 5X00241G01: 16-channel analog input, voltage/current configurable per channel, single-ended
• 5X00241G02: 16-channel analog input, differential input configuration, enhanced EMI shielding

Analog Output (AO) Modules

• 5X00109G01: 8-channel analog output module, 4–20 mA, loop-powered, 750 Ω max load
• 5X00119G01: 4-channel analog output, high-resolution 16-bit DAC, for precision valve control applications

Digital Input (DI) Modules

• 5X00105G01: 32-channel digital input module, 24 VDC, optically isolated, for contact/proximity sensor interfacing
• 5X00106G01: 16-channel digital input, 120 VAC, for field device status monitoring in high-voltage environments
• 5X00070G01: 32-channel digital input, 48 VDC, wet contact, standard density I/O
• 5X00070G04: 32-channel digital input, 48 VDC, G04 revision with updated optical isolator specification

Digital Output (DO) Modules

• 5X00058G01: 16-channel digital output, relay contact, 2 A per channel, for solenoid and alarm annunciator control
• 5X00063G01: 32-channel digital output, 24 VDC solid-state, 0.5 A per channel, high-density configuration

Controller / Processor Modules

• 5X00300G01: Ovation controller module, primary CPU, dual-redundancy capable, Ethernet I/O bus interface
• 5X00301G01: Ovation controller module, redundant pair partner for 5X00300G01, synchronized hot-standby operation

Communication & Power

• 5X00273G01: Remote I/O communication adapter, supports Ovation remote node expansion up to 32 I/O modules per node

Quality Control for the 5X00 Range

The 5X00 module family presents specific test challenges due to its proprietary backplane communication protocol and mixed analog/digital signal architecture. DriveKNMS applies a structured test protocol to all 5X00 units prior to shipment. Analog input modules (including the 5X00594G01) are bench-tested using calibrated current/voltage sources across all channels, with linearity and offset error verified against factory specification tolerances. Digital I/O modules are tested for channel isolation integrity and switching response time. Controller modules (5X00300G01, 5X00301G01) undergo firmware version verification and memory integrity checks. Backplane connector pins are inspected under magnification for corrosion, mechanical deformation, and gold plating wear. Modules that pass full functional test are issued a DriveKNMS test certificate with date, technician ID, and channel-level test data. Units that fail functional test but are repairable are routed to component-level repair before re-test. No module is shipped without a passing test record on file.