Yaskawa YRC100 Modules: CSRB-CBB01AA JANCD-NCP02 JANCD-NSL01 DX100 JZRCR-YPP01 DX200 NX100 Plastic Cover –

Technical Dossier

Product Details And Specifications

Yaskawa YRC100 Series: Comprehensive Module Range and Technical Overview

The Yaskawa YRC100 is a compact, high-performance robot controller platform deployed across heavy industrial sectors globally, including automotive assembly lines, chemical processing plants, nuclear facility maintenance operations, and petroleum refinery automation. Introduced as the successor to the DX100 and DX200 controller families, the YRC100 consolidates motion control, I/O management, safety logic, and network communication into a unified backplane architecture. Its installed base spans North America, Europe, and Asia-Pacific, with particularly high density in Japanese and South Korean manufacturing facilities. The YRC100 supports Yaskawa's full range of MOTOMAN industrial robot arms (6-axis, SCARA, delta, and collaborative variants), making it one of the most widely referenced controller platforms in global spare parts procurement.

The Evolution of YRC100 Architecture

Yaskawa's robot controller lineage progressed through distinct generations: the YASNAC series (1970s–1990s), the XRC (late 1990s), the NX100 (early 2000s), the DX100 (2008–2013), the DX200 (2013–2018), and the YRC1000/YRC1000micro (2018–present), with the YRC100 occupying the compact-class segment introduced circa 2016. Each generation introduced architectural changes that affect backward compatibility: the DX100 used a JZRCR-YPP01 power supply board and JANCD-series CPU/communication cards; the DX200 retained similar card form factors but updated the backplane bus protocol; the YRC100 migrated to a more integrated PCB layout with revised connector pinouts. Technicians sourcing replacement boards must verify the exact controller generation, as JANCD-NCP02 (network CPU) and JANCD-NSL01 (safety logic) cards from DX100 are not directly interchangeable with YRC100 equivalents without firmware validation. The CSRB-CBB01AA backplane board is specific to the YRC100 compact chassis and has no direct DX100 equivalent. Plastic cover assemblies (top and side panels) are generation-specific due to chassis dimension changes between DX200 and YRC100.

YRC100 Full Catalog & Functionalities (SKU List)

The following SKUs represent verified components within the Yaskawa YRC100 ecosystem and its directly related predecessor platforms (DX100, DX200, NX100). Each entry reflects a discrete, procurable part number.

Controller Backplane & Chassis Boards

• CSRB-CBB01AA: YRC100 compact controller main backplane board; routes power and signal between all installed cards.
• CSRB-CBB02AA: Revised backplane variant with updated bus termination for multi-robot coordination configurations.
• JZRCR-YPP01: DX100 series primary power supply board; 24VDC regulated output for CPU and I/O card rails.
• JZRCR-YPP02: DX200 series power supply board; enhanced ripple suppression versus YPP01.

CPU & Control Processing Modules

• JANCD-NCP02: Network CPU card for DX100/DX200; manages EtherNet/IP and DeviceNet communication stacks.
• JANCD-NCP03: Updated network CPU with expanded PROFINET I/O device support.
• JANCD-YCP02: Main CPU card for YRC100; ARM-based processor running Yaskawa's real-time motion OS.
• JANCD-YCP01: First-generation YRC100 CPU card; superseded by YCP02 in 2019 firmware revision.

Safety Logic Modules

• JANCD-NSL01: Functional safety board for DX100; implements dual-channel E-stop and speed monitoring per IEC 62061.
• JANCD-NSL02: DX200 safety board; adds zone monitoring and tool-change safety interlock functions.
• JANCD-YSF21: YRC100 integrated safety function board; supports FSU (Functional Safety Unit) zone definitions.

I/O & Communication Adapter Modules

• JANCD-YIO02: YRC100 standard I/O board; 40 digital inputs / 40 digital outputs, 24VDC sink/source.
• JANCD-YIO21: Expanded I/O board for YRC100; adds 16 additional DI/DO channels for complex cell integration.
• JANCD-NIF01: NX100 network interface card; EtherNet/IP adapter for legacy NX100 installations.
• JANCD-YEW01: EtherNet/IP scanner card for YRC1000; referenced for cross-generation network topology planning.

Plastic Cover & Mechanical Assemblies

• YRC100 Plastic Cover (Top Panel): Injection-molded ABS enclosure top cover for YRC100 compact chassis; protects internal card cage from particulate ingress.
• YRC100 Plastic Cover (Side Panel): Left/right side panel set; required for IP54 rating compliance in dusty or splash-prone environments.
• DX100 Front Door Assembly: Hinged front access panel for DX100 controller; includes teach pendant cable routing gland.
• DX200 Top Cover Assembly: Vented top cover for DX200; includes integrated EMC gasket strip.

Sourcing Hard-to-Find & Obsolete YRC100 Parts

The DX100 platform reached end-of-active-production circa 2015, and the DX200 followed in 2020. Yaskawa's official spare parts support window for these platforms is finite, creating procurement gaps for facilities operating legacy robot cells with 10–20 year service horizons. DriveKNMS maintains a dedicated inventory of decommissioned and new-old-stock (NOS) YRC100, DX100, and DX200 components sourced from controlled industrial decommissions, authorized distributor overstock, and verified secondary market channels. Parts including JZRCR-YPP01 power supply boards, JANCD-NCP02 network CPU cards, and JANCD-NSL01 safety boards are held in climate-controlled storage and dispatched with full traceability documentation. For facilities requiring long-term maintenance agreements (LTMAs) covering obsolete Yaskawa controller platforms, DriveKNMS provides multi-year reservation contracts to guarantee component availability against planned maintenance schedules.

Quality Control for the YRC100 Range

All YRC100-family boards received by DriveKNMS undergo a structured inspection and functional verification protocol before dispatch. Backplane boards (CSRB-CBB01AA series) are tested for bus continuity across all card slot connectors using automated bed-of-nails fixtures. CPU cards (JANCD-YCP01/02, JANCD-NCP02/03) are powered in isolated test rigs running Yaskawa's diagnostic firmware to verify memory integrity, network port function, and real-time clock accuracy. Safety boards (JANCD-NSL01/02, JANCD-YSF21) are subjected to dual-channel input simulation to confirm E-stop response latency meets IEC 62061 SIL2 thresholds. Power supply boards (JZRCR-YPP01/02) are load-tested at 80% rated current for 30 minutes with output ripple measured on a calibrated oscilloscope. Plastic cover assemblies are inspected for crack propagation, hinge integrity, and gasket seating. All tested units are issued a DriveKNMS inspection certificate with technician ID, test date, and pass/fail data log.

© 2026 DriveKNMS. All trademarks belong to their respective owners. Specifications are for reference only and subject to change without notice. Verify all parameters against official documentation before installation.