Bosch Rexroth Indramat AB 80190-480-01/R Drive Control Board

Technical Dossier

Product Details And Specifications

Bosch Rexroth Indramat Series: Comprehensive Module Range and Technical Overview

The Bosch Rexroth Indramat drive control platform is one of the most widely deployed servo and AC drive architectures in global heavy industry. Installed across chemical processing plants, nuclear power auxiliary systems, petroleum refineries, steel rolling mills, and automotive body-in-white lines, the Indramat DKC, HDS, TDM, and HMS families represent a multi-decade installed base that continues to require precision spare parts support. The AB 80190-480-01/R is a drive control board used within this ecosystem, providing the core signal processing and gate-drive interface functions critical to axis control integrity.

The Evolution of Indramat Drive Architecture

Bosch Rexroth's Indramat division introduced its first digital AC servo drives in the early 1980s under the TDM (Transistor Drive Module) designation. These units used analog command interfaces and early SERCOS fiber-optic communication. Through the 1990s, the DKC (Digital AC Servo Drive Compact) series replaced TDM in new installations, offering integrated firmware management via the BTV04 operator panel and compatibility with SERCOS I and II fieldbus rings. The HDS (High Dynamic Servo) series addressed high-power spindle and feed axis applications, while the HMS and CSB controller boards introduced modular multi-axis control architectures compatible with IndraMotion MLD and IndraLogic PLC environments. By the 2010s, the IndraDrive Cs, Mi, and M series superseded the legacy Indramat range, though the installed base of DKC and HDS units remains extensive. Firmware versions (e.g., FWA-DIAX04-ELS-05VRS-MS) are version-locked to specific hardware revisions, making exact part number matching essential for replacement.

Indramat Full Catalog & Functionalities (SKU List)

The following SKUs represent verified components within the Bosch Rexroth Indramat drive and control ecosystem. Each entry reflects a distinct functional role within the servo drive architecture.

AB 80190-480-01/R: Drive control board; gate-drive signal interface for Indramat servo amplifier chassis.
DKC01.3-040-7-FW: Digital AC servo drive compact, 40A continuous, SERCOS interface, firmware-ready.
DKC02.3-040-7-FW: DKC compact drive, 40A, analog/digital command input, multi-feedback support.
DKC11.3-040-7-FW: DKC compact drive, 40A, PROFIBUS-DP fieldbus interface variant.
DKC21.3-040-7-FW: DKC compact drive, 40A, DeviceNet communication interface.
HDS02.2-W040N-HS32-01-FW: High dynamic servo drive, 40A, water-cooled, spindle/feed axis.
HDS03.2-W075N-HS32-01-FW: High dynamic servo drive, 75A, water-cooled, high-torque spindle.
HDS04.2-W200N-HS32-01-FW: High dynamic servo drive, 200A, heavy-duty axis control.
TDM1.2-050-300-W1-220: Transistor drive module, 50A, 300V DC bus, legacy analog command.
TDM1.2-100-300-W1-220: Transistor drive module, 100A, 300V DC bus, high-current axis.
HMS01.1N-W0020-A-07-NNNN: Multi-axis servo controller, 20A per axis, SERCOS ring master.
HMS01.1N-W0036-A-07-NNNN: Multi-axis servo controller, 36A per axis, expanded axis count.
CSB01.1N-SE-ENS-NNN-NN-S-NN-FW: Single-axis controller board, EtherNet/IP interface, IndraMotion compatible.
CDB01.1C-SE-ENS-EN1-NNN-FW: Drive controller board, dual-axis, EtherNet/IP, STO safety function.
KDA3.2-100-3-AP0: AC servo drive, 100A, three-phase, analog position command input.
KDA3.2-150-3-AP0: AC servo drive, 150A, three-phase, high-power feed axis.
RAC2.2-150-380-A00-W1: Regenerative power supply unit, 150A, 380VAC input, common DC bus.
TVD1.3-15-03: Power supply module, 15kW, DC bus supply for DKC/HDS drive groups.
NFD03.1-480-007: Line filter module, 480VAC, 7A, EMC compliance for drive input stage.

Sourcing Hard-to-Find & Obsolete Indramat Parts

The Indramat DKC, HDS, and TDM series reached end-of-production status between 2005 and 2015. Bosch Rexroth officially discontinued spare parts supply for the earliest TDM and RAC variants. DriveKNMS maintains a dedicated inventory of tested, pull-from-service, and new-old-stock Indramat components to support lifecycle extension programs for facilities that cannot justify a full drive system retrofit. For the AB 80190-480-01/R specifically, DriveKNMS holds cross-referenced stock and can verify compatibility against the host drive chassis serial number and firmware revision. Exchange programs are available for core return of failed units. Lead times for obscure sub-assemblies are typically 3–10 business days from global warehouse consolidation.

Quality Control for the Indramat Range

Indramat drive control boards such as the AB 80190-480-01/R interface directly with the IGBT gate-drive stage and the resolver/encoder feedback conditioning circuits. DriveKNMS applies a multi-stage test protocol to all Indramat boards prior to shipment: (1) Visual inspection of solder joints, capacitor condition, and conformal coating integrity under 10× magnification. (2) In-circuit test of gate-drive output signals at rated switching frequency using a dedicated Indramat chassis test rig. (3) Functional validation under simulated load conditions with encoder feedback loop closed. (4) Burn-in cycle at elevated ambient temperature (50°C, 4 hours) to screen latent component failures. (5) Final parameter verification against the original firmware version string. All units are shipped with a test report and 12-month warranty against defects in materials and workmanship.

© 2026 DriveKNMS. All trademarks belong to their respective owners. Specifications are for reference only and subject to change without notice. Verify all parameters against official documentation before installation.