ABB AC500 200-Series Modules: 200-CIE, 200-CNT, 200-AO & Full Catalog

Name: ABB AC500 200-Series Modules: 200-CIE, 200-CNT, 200-AO & Full Catalog
Brand: ABB

Model: 200-CIE

Brand ABB

Series Pending

Model 200-CIE

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Product Details And Specifications

ABB AC500 200-Series Technical Notes

The Evolution of AC500 200-Series Architecture

The AC500 platform was introduced by ABB in 2005 as a successor to the CS31 and Advant OCS controller families. The 200-Series CPUs (PM554, PM564, PM572, PM582, PM591, PM592) were positioned between the entry-level 100-Series and the high-performance 600-Series. Early 200-Series hardware used the S500 local I/O bus with a maximum of 10 I/O modules per CPU station. Firmware revisions through 2010–2016 introduced IEC 61131-3 structured text enhancements, expanded memory maps, and SD card data logging. The communication module range expanded significantly with the introduction of the 200-CIE (Ethernet), 200-CNT (Counter), and 200-AO (Analog Output) modules, enabling the 200-Series to interface with SCADA systems via OPC-UA and Modbus TCP without a dedicated gateway. By 2018, ABB began transitioning customers toward the AC500-eCo V3 and AC500-S (safety) variants, though the 200-Series remains in active production support with spare parts availability confirmed through ABB's extended lifecycle program. Compatibility between 200-Series I/O modules and newer PM5xx-ETH CPUs is maintained at the hardware bus level, allowing phased migration without full system replacement.

AC500 200-Series Full Catalog & Functionalities (SKU List)

CPU Modules

PM554-T-ETH: CPU, 256KB RAM, 2x Ethernet, SD slot, AC500 mid-range controller
PM564-T-ETH: CPU, 512KB RAM, dual Ethernet, extended I/O capacity, onboard USB
PM572-ETH: CPU, 1MB RAM, high-speed processing, supports up to 10 S500 I/O modules
PM582-ETH: CPU, 2MB RAM, dual Ethernet, real-time clock, extended program memory
PM591-ETH: CPU, 4MB RAM, PROFINET controller, high-density I/O bus master
PM592-ETH: CPU, 8MB RAM, dual PROFINET, redundancy-ready, top-tier 200-Series

Communication & Interface Modules

200-CIE: Communication Interface Ethernet — Modbus TCP slave, EtherNet/IP adapter, PROFINET IO device
CM572-DP: PROFIBUS DP master/slave communication module, up to 12Mbps
CM574-RS: Serial communication module, RS232/RS485, Modbus RTU master/slave
CM577-ETH: Ethernet communication coupler for remote S500 I/O stations
CM589-PNIO: PROFINET IO controller module, IRT capable, up to 128 IO devices

Digital I/O Modules

DI524: 16x digital inputs, 24VDC, IEC Type 1/3, 0.2ms filter time
DO524: 16x digital outputs, 24VDC, 0.5A per channel, short-circuit protected
DX522: 8x DI + 8x DO, 24VDC, mixed I/O module, compact footprint

Analog I/O Modules

AI523: 8x analog inputs, 0–10V / 0–20mA / 4–20mA, 12-bit resolution
AO523: 4x analog outputs, 0–10V / 4–20mA, 12-bit, individually configurable
200-AO: Analog output expansion module, 4-channel, 16-bit resolution, rail-mount

Counter & Specialty Modules

200-CNT: High-speed counter module, 4-channel, up to 100kHz, encoder interface A/B/Z
DC532: 16x digital I/O, transistor output, 24VDC, high-speed capable

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