ABB C718 AE101 HIEE300936R0101 Modules

Technical Dossier

Product Details And Specifications

ABB C718 AE101 HIEE300936R0101 Series Technical Notes

The ABB C718 AE101, identified by part number HIEE300936R0101, is a Main Circuit Interface module belonging to ABB's Advant Controller / AC800M distributed control system (DCS) platform. This series has established a significant installed base across global heavy industries including petrochemical refineries, nuclear power generation facilities, offshore oil & gas platforms, pulp and paper mills, and large-scale chemical processing plants. The C718 platform operates as a backplane-mounted interface card within ABB's modular DCS rack architecture, providing deterministic signal routing between field I/O and the central processing subsystem. Its long service life — often exceeding 20 years in continuous operation — makes reliable spare parts sourcing a critical operational requirement for plant maintenance engineers worldwide.

The Evolution of C718 Architecture

The C718 series traces its lineage to ABB's Advant OCS (Open Control System) platform introduced in the late 1980s, which established the modular rack-and-backplane architecture that underpins the entire product family. Early revisions of the C718 interface module were designed for compatibility with the Advant Controller 110 (AC110) and AC160 systems, using parallel bus communication protocols with fixed interrupt-driven I/O cycles.

Through the 1990s, ABB transitioned the C718 architecture toward the AC800M platform, introducing support for MasterBus 300 (MB300) and later PROFIBUS-DP fieldbus integration. The HIEE300936R0101 revision specifically reflects a hardware iteration optimized for improved EMC compliance and extended operating temperature tolerance, aligning with IEC 61131-3 programming environment compatibility. Subsequent revisions (R0102, R0103) introduced minor PCB layout changes for improved thermal management but maintained full backward compatibility with R0101 installations.

C718 Full Catalog & Functionalities (SKU List)

The following SKUs represent verified, commonly stocked modules within the ABB C718 / Advant Controller DCS ecosystem. Modules are classified by functional category:

Main Circuit Interface & Backplane Modules

HIEE300936R0101 (C718 AE101): Main circuit interface module, R01 hardware revision, rack-mount backplane bus.
HIEE300936R0102 (C718 AE101): Main circuit interface module, R02 revision, improved thermal pad design.
HIEE300936R0103 (C718 AE101): Main circuit interface module, R03 revision, enhanced EMC shielding layer.

CPU & Controller Modules

HIEE300024R0001 (PM864A): AC800M processor module, 32 MB RAM, dual Ethernet, IEC 61131-3 runtime.
HIEE300024R0002 (PM864A): AC800M processor module, extended firmware revision for redundancy support.
HIEE300025R0001 (PM865A): AC800M high-performance CPU, 64 MB RAM, enhanced scan cycle performance.
HIEE300026R0001 (PM866A): AC800M CPU with integrated CI854 communication interface slot.

Analog Input (AI) Modules

HIEE300935R0001 (AI810): 8-channel analog input, 4–20 mA / 0–10 V, HART-transparent, 12-bit resolution.
HIEE300935R0002 (AI820): 16-channel analog input, differential, 14-bit resolution, S800 I/O bus.
HIEE300935R0003 (AI830A): 8-channel thermocouple/RTD input, IEC 60584 compliant, cold junction compensation.

Digital Input (DI) Modules

HIEE300930R0001 (DI810): 24-channel digital input, 24 VDC, sink/source configurable, S800 I/O bus.
HIEE300930R0002 (DI820): 16-channel digital input, 120 VAC, optically isolated, DIN rail mount.
HIEE300930R0003 (DI830): 8-channel digital input, NAMUR sensor compatible, intrinsically safe barrier interface.

Digital Output (DO) Modules

HIEE300931R0001 (DO810): 24-channel digital output, 24 VDC, 0.5 A per channel, short-circuit protected.
HIEE300931R0002 (DO820): 16-channel relay output, SPDT contacts, 250 VAC / 2 A rated.

Communication Adapter Modules

HIEE300940R0001 (CI854A): PROFIBUS-DP master/slave adapter, up to 12 Mbit/s, redundant bus support.
HIEE300941R0001 (CI855): AF100 fieldbus communication interface, Advant OCS legacy network.
HIEE300942R0001 (CI856): INSUM communication interface for motor control center integration.

Power Supply Modules

HIEE300950R0001 (SD821): 24 VDC power supply, 3 A output, S800 I/O bus powered, redundancy-capable.
HIEE300950R0002 (SD822): 24 VDC power supply, 6 A output, dual-feed input for redundant AC sources.

Quality Control for the C718 / HIEE300936R0101 Range

The C718 AE101 HIEE300936R0101 module incorporates a multi-layer PCB backplane bus interface with proprietary ABB signal conditioning circuitry. DriveKNMS applies a structured test protocol specifically developed for this module family:

Visual & Physical Inspection: Full component-level inspection under 10x magnification. Verification of connector pin integrity, capacitor condition, and conformal coating status. Identification of counterfeit risk indicators including non-OEM component markings.

Powered Functional Test: Module energized in a live ABB S800 I/O rack test bench. Backplane bus communication verified via MasterBus 300 protocol analyzer. All I/O channels exercised through calibrated signal injection at rated input ranges.

Firmware & Revision Verification: Hardware revision code confirmed against ABB's HIEE300936 revision matrix. Firmware version logged and cross-referenced with ABB Service Bulletin database for known errata.

Burn-In & Thermal Cycling: 48-hour powered burn-in at 45°C ambient. Thermal cycling between 0°C and 55°C to screen latent component failures. Final re-test at ambient temperature before packaging.

Documentation: Each unit ships with a DriveKNMS test certificate, including test date, technician ID, measured parameters, and pass/fail criteria reference.