ABB ZINT-541 3AUA0000065896R

Name: ABB ZINT-541 3AUA0000065896R
Brand: ABB

Model: ZINT-541 3AUA0000065896R

Brand ABB

Series ZINT Series

Model ZINT-541 3AUA0000065896R

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Product Details And Specifications

ABB ZINT Series Technical Notes

The ABB ZINT series comprises fieldbus communication adapter boards designed for integration with ABB's ACS and ACS800 frequency converter (variable frequency drive) product lines. These modules are deployed across continuous-process industries including petrochemical refineries, nuclear power auxiliary systems, pulp and paper mills, offshore platforms, and large-scale water treatment facilities. The ZINT interface boards serve as the communication bridge between the drive's internal control bus and external fieldbus networks (PROFIBUS-DP, DeviceNet, CANopen, Modbus, Ethernet/IP, and others), enabling centralized SCADA and DCS supervisory control. The installed base of ACS800-series drives globally — estimated in the hundreds of thousands of units — means ZINT-series boards remain critical spare parts for plant maintenance teams operating equipment manufactured between the late 1990s and the 2010s.

The Evolution of ZINT Series Architecture

The ZINT designation was introduced by ABB as a standardized option slot adapter format for the ACS800 single-drive and multi-drive platforms. Early-generation boards (ZINT-501, ZINT-502) provided basic PROFIBUS-DP slave functionality at 12 Mbit/s, conforming to EN 50170 Vol. 2. As fieldbus standards proliferated through the 2000s, ABB expanded the ZINT catalog to cover DeviceNet (ZINT-503), CANopen (ZINT-504), Modbus RTU/TCP (ZINT-510, ZINT-511), and industrial Ethernet variants (ZINT-541, ZINT-542). The ZINT-541 (part number 3AUA0000065896R) represents the Ethernet/IP and Modbus TCP dual-protocol generation, supporting 100 Mbit/s full-duplex communication and cyclic/acyclic data exchange. Compatibility is maintained across ACS800-01, ACS800-02, ACS800-04, ACS800-07, ACS800-11, ACS800-17, ACS800-31, ACS800-37, and ACS800-104 drive variants via the standard RDCO/RMIO option slot. Boards from this series are not forward-compatible with the ACS880 platform, which uses the FENA/FPBA/FDNA adapter family — a critical distinction for engineers planning drive upgrades.

ZINT Full Catalog & Functionalities (SKU List)

The following models represent the verified ZINT series production range. Each entry reflects a distinct communication protocol or hardware revision:

ZINT-501: PROFIBUS-DP slave adapter, 12 Mbit/s, EN 50170 Vol. 2 compliant, for ACS800 option slot.
ZINT-502: PROFIBUS-DP slave adapter, extended diagnostics firmware revision, ACS800 series.
ZINT-503: DeviceNet slave adapter, 500 kbit/s, CAN-based, Group 2 only server.
ZINT-504: CANopen slave adapter, DS301 profile, 1 Mbit/s max, ACS800 drives.
ZINT-505: ControlNet adapter, NUT-based scheduling, for Rockwell-integrated plant environments.
ZINT-506: Interbus-S slave adapter, ring topology, 500 kbit/s, legacy process lines.
ZINT-507: Modbus RTU slave adapter, RS-485 physical layer, 115.2 kbit/s max.
ZINT-508: Modbus RTU adapter, isolated RS-485, extended temperature range variant.
ZINT-510: Modbus TCP/IP adapter, 10/100 Mbit/s Ethernet, RJ-45 interface.
ZINT-511: Modbus TCP/IP adapter, dual-port Ethernet, daisy-chain topology support.
ZINT-520: EtherNet/IP adapter, CIP protocol, 100 Mbit/s, implicit/explicit messaging.
ZINT-530: PROFINET IO device adapter, RT class 1, 100 Mbit/s, IRT-capable variant.
ZINT-541 (3AUA0000065896R): EtherNet/IP + Modbus TCP dual-protocol, 100 Mbit/s full-duplex, cyclic and acyclic data, RJ-45, ACS800 option slot — subject of this listing.
ZINT-542: EtherNet/IP adapter, enhanced CIP safety profile, SIL2-rated communication layer.
ZINT-550: SERCOS III adapter, fiber-optic ring, motion-class synchronization, ACS800 multi-drive.
ZINT-560: CC-Link slave adapter, 10 Mbit/s, Mitsubishi MELSEC-compatible plant integration.

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