Honeywell TDC 3000 / TPS Cordset & Cable Modules: 51308097-200

Name: Honeywell TDC 3000 / TPS Cordset & Cable Modules: 51308097-200
Brand: Honeywell

Model: 51308097-200

Brand Honeywell

Series TDC 3000 / TPS Cordset & Cable

Model 51308097-200

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Product Details And Specifications

Honeywell TDC 3000 / TPS Series: Comprehensive Cordset & Cable Module Range and Technical Overview

The Honeywell TDC 3000 (Total Distributed Control) and its successor platform TotalPlant Solution (TPS) represent one of the most widely deployed Distributed Control System (DCS) architectures in global heavy industry. Installed across petrochemical complexes, nuclear power stations, crude oil refineries, pulp and paper mills, and large-scale chemical processing facilities, the TDC 3000 / TPS platform has maintained a dominant installed base since its commercial introduction in the 1970s. Cordset and cable assemblies — including the 51308097-200 — are critical field-level interconnects that link I/O termination assemblies, field termination units (FTUs), and marshalling panels to the process control network. These components are not cosmetic; their integrity directly determines signal fidelity, loop continuity, and system uptime in safety-critical environments.

The Evolution of TDC 3000 / TPS Cabling Architecture

The TDC 3000 platform was introduced by Honeywell in 1975 as the industry's first commercially viable DCS. Its cabling and termination architecture has evolved through three distinct generations. The first generation (1975–1988) relied on point-to-point hardwired terminations with proprietary multi-conductor cordsets connecting Local Control Units (LCUs) to field junction boxes. The second generation (1988–2000) introduced the High-Performance Process Manager (HPPM) and Universal Control Network (UCN), requiring updated cable assemblies with improved shielding specifications to support higher-speed data transmission. The third generation (2000–present), branded as TotalPlant Solution (TPS) and later Experion PKS migration-compatible, standardized on modular cordset designs — including the 51308097 family — to simplify field replacement and reduce mean time to repair (MTTR). Backward compatibility between generations is partial; cable pinouts and connector types must be verified against the specific I/O module revision before substitution. As the TDC 3000 platform has entered its end-of-life and extended support phase, sourcing original cordset assemblies from certified aftermarket suppliers has become the primary maintenance strategy for plant operators committed to long-term asset preservation.

TDC 3000 / TPS Full Catalog & Functionalities (SKU List)

The following SKUs represent verified components within the Honeywell TDC 3000 / TPS ecosystem, organized by functional category. Each entry reflects a discrete, field-replaceable module or assembly.

Cordset & Cable Assemblies

51308097-200: Multi-conductor cordset assembly, field termination to I/O card interconnect, 200-series revision
51308097-100: Multi-conductor cordset assembly, 100-series revision, earlier pinout configuration
51308097-175: Cordset cable, intermediate revision, compatible with HPPM I/O termination panels
51304485-100: Shielded cable assembly, analog I/O field wiring, 100-series
51304485-200: Shielded cable assembly, analog I/O field wiring, 200-series enhanced shielding
51401288-100: Termination cable, UCN node to marshalling panel, single-ended

Analog Input / Output (AI / AO) Modules

51304516-100: Analog Input module, 16-channel, 4–20 mA, HPPM-compatible
51304516-200: Analog Input module, 16-channel, updated firmware revision
51304754-150: Analog Output module, 8-channel, 4–20 mA, loop-powered
51309276-175: Analog Input module, 32-channel multiplexed, TPS rack-mount

Digital Input / Output (DI / DO) Modules

51304441-150: Digital Input module, 32-channel, 24 VDC, isolated
51304441-200: Digital Input module, 32-channel, updated isolation barrier
51304445-150: Digital Output module, 16-channel, relay contact, 2A per channel
51304445-200: Digital Output module, 16-channel, solid-state output revision

Power Supply & Communication Modules

51190504-100: Power supply module, 24 VDC regulated, TDC 3000 card file
51401584-100: UCN Interface module, coaxial network adapter, TPS-compatible
51304362-150: Local Control Unit (LCU) processor card, TDC 3000 main CPU

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