Siemens 6SE0100 Series Modules – 6SE01001AC225AA7-Z 2T2A-07400-011BAVIP0

Technical Dossier

Product Details And Specifications

Siemens 6SE0100 Series Technical Notes

The Siemens 6SE0100 series belongs to the SIMOVERT MASTERDRIVES VC (Vector Control) product family — one of the most widely deployed AC drive platforms in global heavy industry. Installed across petrochemical refineries, nuclear power auxiliary systems, offshore platforms, steel rolling mills, and large-scale water treatment facilities, the 6SE0100 series represents Siemens' mid-to-high power inverter architecture designed for demanding continuous-duty motor control applications. Its modular cabinet construction, standardized DC bus coupling, and compatibility with Siemens PROFIBUS-DP and USS protocol networks made it the reference platform for distributed drive systems throughout the 1990s and 2000s. Units in this series are still operational in facilities with 20+ year asset lifecycles, making spare parts availability a critical operational concern.

The Evolution of 6SE0100 Architecture

The 6SE0100 series was introduced as part of Siemens' second-generation SIMOVERT MASTERDRIVES platform, succeeding the earlier 6SE70xx compact drive line. The architecture is built around an IGBT-based power stage with a separate rectifier/DC bus section, enabling multi-drive configurations where multiple inverter units share a common DC bus fed by a single Active Front End (AFE) or diode rectifier unit.

6SE0100 Full Catalog & Functionalities (SKU List)

The following SKUs represent verified models within the Siemens 6SE0100 SIMOVERT MASTERDRIVES VC series, organized by functional category:

Motor Output Inverter Units (Compact/Cabinet)

6SE01001AC225AA7-Z 2T2A-07400-011BAVIP0: High-power motor output inverter, 3AC 380–480V, vector control, cabinet-mount configuration with integrated brake chopper option and PROFIBUS interface.
6SE0100-1AC22-5AA7: Base inverter unit, 2.2 kW output, 3AC 380–480V input, IGBT power stage, compact chassis format.
6SE0100-1AC23-7AA7: 3.7 kW motor output inverter, 3AC 380–480V, standard vector control, DIN rail compatible chassis.
6SE0100-1AC25-5AA7: 5.5 kW inverter module, 3AC 380–480V, integrated DC bus terminals, suitable for multi-drive bus coupling.
6SE0100-1AC27-5AA7: 7.5 kW output inverter, 3AC 380–480V, IGBT-based, compatible with CU3 control unit.
6SE0100-1AC31-1AA7: 11 kW motor output inverter, 3AC 380–480V, vector control with encoder feedback interface.
6SE0100-1AC31-5AA7: 15 kW inverter unit, 3AC 380–480V, cabinet-mount, supports USS and PROFIBUS-DP protocols.
6SE0100-1AC32-2AA7: 22 kW output inverter, 3AC 380–480V, high-current IGBT module, suitable for pump and fan duty.
6SE0100-1AC33-0AA7: 30 kW inverter, 3AC 380–480V, extended overload capacity, compatible with AFE rectifier units.

Rectifier / Active Front End Units

6SE0100-1AH31-5AA7: 15 kW Active Front End rectifier, regenerative braking capable, unity power factor operation, 3AC 380–480V input.
6SE0100-1AH32-2AA7: 22 kW AFE rectifier unit, sinusoidal input current, low harmonic distortion, DC bus output for multi-drive systems.

Control Units

6SE7090-0XX84-0AB0: CU3 Control Unit, compatible with 6SE0100 series inverters, PROFIBUS-DP interface, parameter memory card slot, OP1S panel port.
6SE7090-0XX84-0FF5: Technology board T400, programmable function block extension for CU3, used in winder and positioning applications.

Brake Chopper / Braking Resistor Modules

6SE0100-1AK31-5AA7: Brake chopper unit, 15 kW rating, DC bus connected, for dynamic braking duty in crane and hoist applications.
6SE0100-1AK32-2AA7: 22 kW brake chopper module, high-cycle duty rating, compatible with external braking resistor assemblies.

Power Supply / Auxiliary Modules

6SE7090-0XX84-2DA0: 24VDC internal power supply board for 6SE0100 cabinet units, provides logic and control voltage to CU3 and I/O boards.
6SE7090-0XX84-2EA0: Expanded I/O board for CU3, adds 8 DI / 4 DO / 2 AI / 2 AO channels for complex process integration.

Sourcing Hard-to-Find & Obsolete 6SE0100 Parts

All units are inspected against original Siemens technical documentation. Where OEM replacement is not possible, DriveKNMS provides cross-reference analysis to identify compatible SINAMICS S120 or third-party equivalents with equivalent power ratings, control interface compatibility, and mechanical form factor. Lifecycle extension support includes: IGBT module replacement, gate driver board repair, control board capacitor replacement, and firmware parameter backup/restore services. Customers operating 6SE0100 drives in critical applications are advised to maintain a minimum of one spare inverter unit and one spare CU3 control unit per installed drive string.

Quality Control for the 6SE0100 Range

The 6SE0100 series presents specific quality verification challenges due to its age, the complexity of its DC bus architecture, and the sensitivity of its IGBT gate driver circuits. DriveKNMS applies the following test protocol to all 6SE0100 units prior to shipment: