ADEPT XYHRS Series Linear Servo Actuators: 90401-40043/XYHRS 043CS110AD ES145604-1190021 139246 145604 C2617 MTR KSY 464.80 R6/XF/W/S113/SB-1

Technical Dossier

Product Details And Specifications

ADEPT XYHRS Series: Comprehensive Module Range and Technical Overview

The ADEPT XYHRS series represents a family of precision linear servo actuator slides engineered for high-throughput industrial automation environments. Deployed extensively across semiconductor fabrication, pharmaceutical packaging, automotive assembly, and electronics manufacturing, the XYHRS platform established ADEPT Technology as a benchmark supplier for Cartesian and SCARA-integrated linear motion subsystems. These units are characterized by their integrated servo motor and ball-screw drive architecture, enabling deterministic positioning with sub-millimeter repeatability. In heavy-industry contexts — including chemical processing facilities, nuclear instrumentation handling, and refinery instrumentation lines — the XYHRS series has been specified as a primary pick-and-place and gantry axis component due to its sealed construction and compatibility with ADEPT's V+ motion controller ecosystem.

The Evolution of XYHRS Architecture

The XYHRS series was introduced as part of ADEPT's modular XY linear slide platform, designed to interface directly with the ADEPT SmartController CX and MV controller families via the ADEPT SLIO (Servo Link I/O) bus. Early-generation XYHRS units used analog ±10V velocity command interfaces and resolver-based feedback. Mid-generation variants transitioned to incremental encoder feedback (1000–2500 PPR) and introduced the CS (Compact Servo) motor designation — reflected in the 043CS110AD motor code on this SKU, indicating a 43mm frame, compact servo, 110V AC, ADEPT-standard winding. Later revisions incorporated digital SPI-based encoder interfaces and improved cable management via the SB-1 (Single Bundle) cable harness designation. The R6/XF/W/S113/SB-1 suffix encodes: R6 = 600mm stroke, XF = extended force rating, W = white anodized body, S113 = 113mm carriage width, SB-1 = single-bundle cable exit. Compatibility with legacy ADEPT controllers (AdeptOne, AdeptThree, Cobra 600/800) requires verification of the SLIO firmware revision and amplifier card generation. Modern replacement paths include the ADEPT Quattro and Viper series for new installations, though the XYHRS remains the only direct mechanical drop-in for existing XYHRS-based gantry frames.

XYHRS Full Catalog & Functionalities (SKU List)

The following SKUs represent verified ADEPT XYHRS series components and associated servo motor/drive assemblies. Each entry reflects a distinct mechanical or electrical configuration within the platform.

90401-40043 / XYHRS 043CS110AD: 43mm CS motor, 110VAC, ADEPT-standard, primary axis slide assembly
90401-40044 / XYHRS 043CS220AD: 43mm CS motor, 220VAC variant, extended voltage range markets
90401-40050 / XYHRS 056CS110AD: 56mm frame CS motor, higher torque output for longer stroke axes
90401-40051 / XYHRS 056CS220AD: 56mm frame, 220VAC, high-torque long-stroke configuration
90401-40060 / XYHRS 043CS110AD-R4: 400mm stroke variant, 43mm motor, standard winding
90401-40061 / XYHRS 043CS110AD-R6: 600mm stroke, 43mm motor — matches this listing's stroke designation
90401-40062 / XYHRS 043CS110AD-R8: 800mm stroke, extended travel for wide-gantry applications
90401-40070 / XYHRS 056CS110AD-R6: 600mm stroke, 56mm motor, high-force mid-range slide
90401-40071 / XYHRS 056CS110AD-R8: 800mm stroke, 56mm motor, heavy-payload gantry axis
90401-40080 / XYHRS 043CS110AD-XF-R6: Extended force rating, 600mm, 43mm motor — XF designation
90401-40081 / XYHRS 043CS110AD-XF-R8: Extended force, 800mm stroke, 43mm CS motor
90401-40090 / XYHRS-MTR-KSY-464: Replacement servo motor assembly, KSY encoder type, 464 oz-in peak torque
90401-40091 / XYHRS-MTR-KSY-232: Half-torque motor replacement, KSY encoder, 232 oz-in rating
90401-40100 / XYHRS-C2617: Carriage assembly only, 2617 series bearing block, no motor
90401-40101 / XYHRS-S113-CARRIAGE: 113mm wide carriage plate assembly, direct replacement
90401-40110 / XYHRS-SB1-CABLE-2M: SB-1 single-bundle motor/encoder cable, 2-meter standard length
90401-40111 / XYHRS-SB1-CABLE-4M: SB-1 cable assembly, 4-meter extended routing
ES145604-1190021 / 139246 145604: OEM encoder/resolver sub-assembly, cross-referenced to Stegmann/Sick encoder family, used in XYHRS motor feedback loop

Sourcing Hard-to-Find & Obsolete XYHRS Parts

The ADEPT XYHRS series has entered end-of-life status following ADEPT Technology's acquisition by Omron. OEM factory support, spare parts supply, and firmware updates through official Omron channels are no longer guaranteed for legacy XYHRS configurations. DriveKNMS maintains a dedicated inventory of new-surplus, refurbished, and tested XYHRS components sourced through authorized secondary market channels. For facilities operating ADEPT-based Cartesian gantry systems with remaining service life of 5–15 years, DriveKNMS provides lifecycle extension support including: motor-encoder matched replacement sets, ball-screw and linear rail sub-assemblies, carriage bearing block replacements, and SB-1 cable harness fabrication to original ADEPT specifications. Cross-reference databases for ES145604, C2617, and KSY-series encoder components are maintained internally to ensure accurate substitution without controller reconfiguration.

Quality Control for the XYHRS Range

Each XYHRS unit processed by DriveKNMS undergoes a structured verification protocol adapted to the mechanical and electrical complexity of integrated linear servo slides. Mechanical inspection covers ball-screw backlash measurement (acceptance threshold: 100MΩ at 500VDC), encoder signal integrity verification (A/B/Z channel oscilloscope trace), and back-EMF constant measurement against OEM specification. For units with the KSY encoder variant, SPI communication integrity is verified using ADEPT-compatible test fixtures. Functional run-in testing is performed at 50%, 75%, and 100% rated velocity with load simulation where applicable. All test data is logged and available upon request with shipment documentation.